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Trane Sintesis Balance CMAF User Manual

Trane Sintesis Balance CMAF
68 pages
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CG-SVX051A-GB
Installation Operation Maintenance
CMAF
Air-to-water Multi-pipe Scroll Unit
Cooling capacity: 275 – 650 kW
Heating capacity (Heat Pump mode): 300 - 675 kW
November 2020
Confidential and proprietary Trane information
Original instructions
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Trane Sintesis Balance CMAF Specifications

General IconGeneral
BrandTrane
ModelSintesis Balance CMAF
CategoryChiller
LanguageEnglish

Summary

General Information

Foreword

Introduction to the manual's purpose and scope.

Warnings and Cautions

Safety notices indicating potential hazards.

Safety Recommendations

Guidelines to prevent injury and equipment damage.

Reception Procedures

Steps for inspecting the unit upon delivery.

Unit Description

Unit Nameplates and Identification

Location and purpose of unit and compressor nameplates.

Unit Components Overview

Listing of key components like compressors, exchangers, and controls.

Unit Model Number Description

Model Identification and Tonnage

Breakdown of model codes for unit size and tonnage.

Electrical and Voltage Specifications

Details on unit voltage, power supply, and electrical data.

Configuration and Application Options

Explains options for agency listing, acoustics, and application.

Control and Communication Interfaces

Description of smart communication protocols and control packages.

Pre-Installation Procedures

Inspection Checklist

Pre-installation checks for unit condition and readiness.

Mandatory Start-up Checklist

Critical checks before initiating unit start-up.

Unit Storage Guidelines

Recommendations for storing the unit before installation.

Contractor Installation Responsibilities

Lists tasks for the contractor during installation.

General Data

Typical Components Location

General View of Components

Illustrates major components in a general view.

Top View with Pumps and Buffer Tank

Shows component layout in a top view with specific options.

Typical CMAF Components Location

Top View (XLN, with hydronic module)

Illustrates component layout for XLN units with hydronic modules.

Top View (SN, without hydronic module)

Shows component layout for SN units without hydronic modules.

Installation Requirements

Location and Sound Considerations

Guidance on optimal unit placement for sound and airflow.

Clearances for Service and Airflow

Specifies required clearances for maintenance and ventilation.

Installation Responsibilities

Outlines general contractor tasks for unit installation.

Lifting and Moving Instructions

Procedures and precautions for safe unit handling.

Installation Requirements

Dimensions, Weights, and Center of Gravity

Details unit dimensions, weight, and lifting points.

Unit Isolation and Leveling

Requirements for foundation, leveling, and vibration isolation.

Elastomeric Isolators Installation

Instructions for installing optional vibration isolators.

Chilled/Hot Water Piping

Drainage and Water Treatment

Procedures for draining and recommendations for water treatment.

Piping Components and Diagrams

Describes piping components and shows a typical water circuit diagram.

Chilled/Hot Water Piping

Entering and Leaving Water Piping Requirements

Specifics for installing inlet/outlet water piping and components.

Pressure Gauges and Flow Switch Functionality

Details on installing pressure gauges and the flow switch.

Flow Switch Installation and Setting

Procedures for installing and configuring the flow switch.

Chilled/Hot Water Piping

Flow Switch Setting Procedure

Step-by-step guide for setting the flow switch.

Chilled/Hot Water Piping

Minimum Water Content Requirements

Explains the importance of water volume for compressor operation.

Coil Defrosting Procedures

How the unit handles frost formation and defrost cycles.

Chilled/Hot Water Piping

Mode Transitioning and Expansion Vessel

Managing transitions and the function of the expansion vessel.

Chilled/Hot Water Exchanger Pressure Drop

Integrated Pump Package

Installation – Mechanical (Water Pumps)

Description of components included in integrated pump packages.

Integrated Pump Available Pressure

Chilled Water Pump Curves

Performance curves for chilled water pumps.

Integrated Pump Available Pressure

Heat Recovery Pump Curves

Performance curves for heat recovery pumps.

Chilled/Hot Water Freeze Protection

Freeze Protection Options Overview

Summary of freeze protection methods available.

Water Pump and Heater Protection

How pumps and heaters protect against freezing.

Freeze Inhibitor and Drain Circuit

Using glycol and draining the circuit for freeze prevention.

Chilled/Hot Water Freeze Protection

Low Refrigeration Setpoints

Adjusting unit controls for low-temperature operation.

Glycol Concentration Recommendations

Guidelines for selecting glycol concentration for freeze protection.

Using Glycol with Hydraulic Module

Considerations for glycol use with hydraulic modules.

General Electrical Recommendations

Electrical Parts and Wiring Standards

Requirements for field wiring and component standards.

Hazardous Voltage Warnings

Critical safety warnings regarding capacitors and high voltage.

Unit Voltage and Phasing Requirements

Specifications for supply voltage, imbalance, and phase sequence.

Electrical Data and Schematics

Information on unit electrical data and wiring diagrams.

Installer-Supplied Components

Power Supply and Wiring Requirements

Details on field-supplied power wiring and disconnects.

Control, Heater, and Pump Power Supply

Requirements for supplying power to unit controls and pumps.

Interconnecting Wiring and Pump Control

Information on field wiring for pump interlocks and control.

Alarm and Status Relay Outputs

Description of programmable relay outputs for alarms and status.

Installer-Supplied Components

Supplemental Heat Option

How the supplemental heat option maintains warm supply temperatures.

Operating Principles

General Unit Components and Operation

Overview of unit components and basic operating modes.

Refrigerant Cycle and Oil System

Explanation of the refrigerant flow and oil management within the unit.

Arbitration Rules and Capacity Control

How the control system manages operating modes and capacity.

Operating Principles

CMAF Refrigerant Schematic Diagram

Illustrates the typical refrigerant system layout for CMAF units.

Operating Maps

CMAF Operating Maps Overview

Graphical representation of unit performance limits under various conditions.

Controls and Operator Interface

Controls Overview and Communication Interfaces

Description of the control system architecture and communication options.

Tracer TD7 Operator Interface Functionality

How to use the operator interface for daily tasks and monitoring.

Tracer™™ TU Service Tool

Information on the PC-based tool for advanced service tasks.

Pre-Start Checkout Procedures

Installation Checklist and General Checks

Verifying installation completeness and general unit status.

Electrical Safety and Voltage Checks

Ensuring safe electrical connections and proper voltage.

Unit Voltage Power Supply and Imbalance

Checking supply voltage and phase imbalance limits.

Unit Voltage Phasing Verification

Ensuring correct compressor motor rotation by checking phase sequence.

Pre-Start Checkout Procedures

Water System Flow Rates and Pressure Drop

Verifying water flow rates and pressure drop across exchangers.

Integrated Pump Package Checks

Specific checks for the integrated pump package before operation.

Unit Start Up Procedures

Daily Unit Start Up Sequence

Step-by-step guide for daily unit startup.

Seasonal Unit Startup Procedure

Procedures for preparing the unit for seasonal operation.

System Restart after Extended Shutdown

Steps to safely restart the unit after a long period of inactivity.

Unit Start Up Procedures

Temporary Shutdown and Restart

Process for short-term unit shutdowns and subsequent restarts.

Extended Shutdown Procedure

Guidelines for taking the unit out of service for extended periods.

Periodic Maintenance

General Maintenance Overview

Importance of scheduled maintenance for unit longevity.

Weekly Maintenance Checks

Routine checks to be performed weekly on the unit.

Periodic Maintenance

Monthly and Annual Maintenance Tasks

Procedures for monthly and annual maintenance activities.

Refrigerant Emission Control Practices

Methods to minimize refrigerant emissions during service.

Periodic Maintenance

Refrigerant and Oil-Charge Management

Importance of correct refrigerant and oil levels for performance.

Compressor Service Information

Electrical Connections and Oil Level Checks

Procedures for compressor electrical connections and oil level verification.

Oil Filling, Testing, and Equalizer Lines

Details on adding/removing oil, testing, and equalizer line maintenance.

Compressor Replacement and System Open Time

Steps for replacing compressors and managing system exposure.

Compressor Service Information

Mechanical and Electrical Failure Checks

Diagnosing and addressing compressor mechanical and electrical failures.

Motor Megging and Current Imbalance

Procedures for testing motor integrity and current balance.

Crankcase Heaters and Refrigerant Piping

Information on crankcase heaters and refrigerant piping practices.

Integrated Pump Maintenance

Water Pump Maintenance Procedures

Guidelines for maintaining the integrated water pumps.

Lubrication Requirements

Specifies lubrication needs for pump motors.

Exchanger Maintenance

Coil Condenser Maintenance

Steps for cleaning and maintaining condenser coils.

BPHE Maintenance and Replacement

Procedures for maintaining and replacing brazed plate heat exchangers.

Log Check Sheet

Operator Log Sheet Usage

How to use the log sheet for performance monitoring and verification.

Recommended Service Routine Frequencies

Additional Services

Oil Analysis and Vibration Analysis

Services for predictive maintenance and issue diagnosis.

System Upgrade and Water Treatment

Services for enhancing performance and maintaining water quality.

Refrigerant Analysis and Cooling Tower Maintenance

Services for refrigerant quality and cooling tower upkeep.

Trane Select Agreements and Extended Warranty

Service plans offering comprehensive coverage and warranties.

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