transnorm TS 1200 - Operation; Commissioning, Start-up, and Normal Operation; Maintenance and Repair; Component Replacement Procedures

Table of contents4
Operating instructions: Belt conveyor TS 1200
Version 5.7ENG, 14.05.2018
Setting up the machine .......................................................................................................................40

Ground requirements.................................................................................................................... 40
 Permitted operating conditions ..................................................................................................... 40
Internal transportation......................................................................................................................... 41
 Auxiliary equipment ...................................................................................................................... 42
Transport with industrial truck or crane............................................................................................... 43
Final installation on-site ...................................................................................................................... 44
 Assembly ...................................................................................................................................... 44
 Installation .................................................................................................................................... 45
 Mounting the side guides.............................................................................................................. 48
 Electrical connection..................................................................................................................... 49
Operation ....................................................................................................................................... 51
Commissioning ................................................................................................................................... 51
Commissioning and start-up after service and maintenance work ..................................................... 51
Normal operation ................................................................................................................................ 53
Shutdown............................................................................................................................................ 54
Maintenance and care............................................................................................................... 55
Maintenance work............................................................................................................................... 55
 Motor maintenance ....................................................................................................................... 55
 Gear unit maintenance ................................................................................................................. 55
Lubricants ........................................................................................................................................... 56
Maintenance schedule........................................................................................................................ 56
Cleaning and care............................................................................................................................... 58
Maintenance and repair............................................................................................................ 59
Spare part purchasing ........................................................................................................................ 59
Tools, equipment and supplies ........................................................................................................... 59
Tightening torques .............................................................................................................................. 60
Guards ................................................................................................................................................ 61
Disassembling/assembling the bottom cover ..................................................................................... 62
Replacing the side guide .................................................................................................................... 63
 Sheet-metal side guide ................................................................................................................. 63
 Tubular side guide ........................................................................................................................ 65
 C-profile side guide....................................................................................................................... 66
Replacing the conveyor belt ............................................................................................................... 67
Tensioning/adjusting the conveyor belt............................................................................................... 70
 Terminal drive ............................................................................................................................... 70
 Tensioning station (conveyor bed) ................................................................................................ 72
 Tail pulley ...................................................................................................................................... 73
Replacing the gear motor ................................................................................................................... 75
Replacing the flange bearings ............................................................................................................ 77
Replacing the pulley ........................................................................................................................... 79
 Tail pulley Ø 42 ............................................................................................................................. 79
 Tail pulley Ø 65 ............................................................................................................................. 80
 Tail pulley/transfer drive Ø 80 ....................................................................................................... 81
Replacing the drive pulley................................................................................................................... 82
Replacing a roller - apex bend............................................................................................................ 82
Replacing rollers - roller arch .............................................................................................................. 85