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Unico M Series User Manual

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INSTALLATION MANUAL
FOR ‘M’ SERIES
AIR HANDLER UNITS
BULLETIN 30-020
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Unico M Series Specifications

General IconGeneral
SeriesM Series
Cooling Capacity6, 000 - 60, 000 BTU/h (depending on model)
Heating Capacity6, 000 - 60, 000 BTU/h (depending on model)
Airflow200 - 2000 CFM (depending on model)
Voltage120V or 208-230V (depending on model)
Sound Level38-48 dBA (depending on model and installation)
Dimensions (H x W x D)Varies widely depending on model; consult product brochure
WeightVaries widely depending on model; consult product brochure

Summary

Important Installation Guidelines

Pre-Installation Checklist

Essential steps and checks to perform before commencing the installation of the Unico System unit.

Critical Safety Warnings

Vital safety advisories concerning electrical shock, proper grounding, and safe appliance usage.

Introduction to Unico System

Installer and Owner Notification

Notification for installers and owners to retain the manual for essential information and future reference.

Scope and Precautions

General Safety and Precautions

Key safety advice covering codes, grounding, and drain pan installation for secure unit operation.

Part Numbers and Location

Information on unit part identification and optimal placement for servicing and installation efficiency.

EC Motor Operation Limits

Unit Assembly and Module Connection

Instructions on assembling modules, including flange connections and gasket compression for a secure fit.

Horizontal Installation Configuration

Specific guidance for setting up the unit modules in a horizontal airflow arrangement.

Vertical Installation Configurations

Vertical Plenum Module Usage

Details on utilizing the vertical return plenum module or conversion kit for vertical up-flow setups.

Heating-Only System Setup

Control Box Installation and Wiring

Steps for mounting and connecting the control box, including knockout removal and screw fastening.

Secondary Drain Pan Installation

Unit Mounting Methods

Horizontal Platform Mounting

Guidelines for mounting the unit horizontally on a platform, ensuring proper drain pitch.

Horizontal Suspended Mounting

Instructions for suspending the unit using chains and angle iron supports from ceiling or rafters.

Vertical Unit Mounting Considerations

Recommendations for vertical unit placement on platforms or floors due to top-heavy design.

M1218 Vertical Mounting Procedure

Ductwork Connections

Supply Plenum Adapter Installation

Connecting the main supply duct using plenum adapters for round and square ducts.

Restrictor Plate Functionality

Explains the restrictor plate's role in airflow tuning for single-speed blowers to reduce noise.

Return Air Duct System

Return Air Box and Filter Installation

Steps for installing the return air box and filter, ensuring proper fit and sealing.

Piping and Refrigerant Lines

Condensate Line Installation

Guidelines for pitching, trapping, and insulating condensate lines to prevent operational issues.

Refrigerant Line Connectivity

Instructions for connecting refrigerant lines, including sizing, filter driers, and sight glass usage.

Refrigerant System Preparation

Nitrogen Charge Release

Procedures for safely releasing nitrogen holding charge from refrigerant coils before installation.

TXV Installation Steps

Detailed steps for installing the Thermostatic Expansion Valve (TXV) for proper refrigerant flow control.

Line Set and Coil Connections

iSeries Small Tube Connection

Instructions for connecting the small tube to the distributor on iSeries coils.

Hot Water Coil Installation

Procedures for installing and connecting hot water coils, including bleeding air and freeze protection.

Electrical Wiring and Airflow Checks

Electrical Wiring Safety

Mandatory warning to disconnect power before wiring to prevent shock or death.

Airflow Verification Procedures

Methods for checking airflow using restrictors, static pressure, and velometers.

Airflow Troubleshooting and Static Pressure

Static Pressure Measurement Guide

Detailed instructions for measuring static pressure in the supply plenum using manometers.

System Charging Procedures

Refrigerant Charging and Environmental Compliance

Procedures for charging the system, adhering to environmental laws and using recovery devices.

Refrigerant Charge Verification

Sub-cooling Measurement Method

Method to measure sub-cooling for verifying correct refrigerant charge.

Superheat Measurement Method

Method to measure superheat for verifying expansion valve operation.

Unit Maintenance Procedures

Motorized Blower Assembly Removal

Steps for removing the motorized blower assembly for service or replacement.

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