15
SECTION
DAILY CHECKS ACTION NOTES
1
Hydraulic System Top up with machine standing on level ground in
the travelling position. Fill oil using the return line
filter on top of the tank. Oil must be at the bottom
mark on the dipstick. Look for oil leaks.
Use SHF22 oil or
equivalent. Change oil
and filter every 6
months
2 I.C. Engine Check oil, filter and fuel. Check for leaks. Check
battery. Top up with distilled water only. 6 mm
above plates.
See OEM manual for
more information
3 Level Gauge Check that level gauge is present and secure
4 Physical damage Check for physical damage to the booms, tie
bars, basket, slew and the chassis. Check all
warning labels are in place
Do not use damaged
machine
5 Nuts, Bolts, Fittings Check for missing and loose nut and bolts. Replace immediately
6 Locking pegs Check that all locking pegs are present. Check
that no shafts are seized.
Broken peg = seized
shaft
7 Transport locks &
Lifting points
Check that all transport lock pins are present.
Check for damaged lifting points
Do not transport
machine without locking
pin.
8 Battery & Charging If fitted. Check operation of charger. Record
specific gravity of each cell. Clean top of battery.
Clean and check terminal
9 Emergency stop Check that all emergency stop switches are
working
Turn to release
10 Electrical system Check for correct operation of the complete
electrical system
11 Electrical Safety
system
Check that you can not operate the booms until
outriggers are down and in contact with ground.
Check that you can not raise the outriggers with
top or bottom boom elevated.
1 Hydraulic Safety
system
Check that all emergency lowering valves work.
Check emergency slew. Check emergency
handpump
12 Wheels Check tyres for damage. Wheel nuts and tyre
pressure
55PSI 3.8 Bar
13 Running gear Check parking brake. Check overrun device.
Check for damage
14 Trailer lights Check for correct operation if towing
WEEKLY CHECKS Depending on use and operating condition
different intervals may be acceptable
15 Lubrication All grease nipples. Depending on machine use
and operating condition different intervals may
be acceptable.
16 Slew Gear Check slew gear for excessive wear. Grease
MONTHLY CHECKS Can be done 6 monthly depending on operating
conditions
1 DC motor Check and replace motor brushes if machine is
used heavily
2/3 worn = Replace
13 Wheel bearings Check for wear - Do checks at every 3000 miles
6 MONTHLY
CHECKS
16 Thorough Inspection Contact UpRight or its local representative. Change oil and filter !
MAINTENANCE SCHEDULE
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