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Vetus M2.06 User Manual

Vetus M2.06
120 pages
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Operation manual
M2
M2.02
M2.06

Table of Contents

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Vetus M2.06 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders2
Cooling SystemIndirect
Weight115 kg
Maximum RPM3600 rpm
Starting SystemElectric
Fuel SystemIndirect Injection
Displacement0.635 L
Maximum Power6.5 kW (8.8 hp)
Alternator12V

Summary

Safety Measures

Warning Indications and Symbols

Explains warning symbols and text used for safety alerts.

Fire and Explosion Prevention

Safety guidelines to prevent fire and explosion risks.

Injury Prevention

Procedures and precautions to avoid personal injury.

Troubleshooting Safety

Safety advice for handling specific engine problems like overheating.

Introduction

Engine Identification

Details on data tags, serial numbers, and engine part identification.

Cylinder Numbering and Rotation

Information on cylinder numbering and engine rotation direction.

Fuel Pump Seal

Explanation of the fuel pump seal and its implications.

Control Panels

Overview of instrument panels.

Control Lever Operation

Explanation of the single-lever control for engine operation.

First Commissioning

Engine Oil Filling

Procedures for initial engine oil filling and specifications.

Gearbox Oil Filling

Steps to fill the gearbox with oil, including specifications.

Cooling System Filling

Instructions for filling the cooling system for intercooling.

Water Heater Cooling System

Filling the cooling system with a water heater connected.

Fuel and System Preparations

Fuel filling, bleeding, and other pre-start checks.

Test Run

Procedures for the initial test run.

Sea Trial and Bleeding

Procedures for bleeding the cooling system and conducting a sea trial.

Running-in

Engine Running-in Procedure

Guidelines for the first 50 operating hours for optimal engine life.

Use

General Operating Guidelines

Recommendations for engine longevity, performance, and economy.

Starting the Engine

Comprehensive steps for starting, including pre-heating.

Cruising Operations

Information on using instruments, warning lights, and alarm buzzer.

Stopping the Engine

Safe procedures for stopping the engine.

Maintenance

Introduction and Schedule

Importance of maintenance and the periodic maintenance schedule.

Daily Checks

Procedures for daily checks of oil.

Raw Water Strainer

Checking and cleaning the raw water strainer.

Coolant Level Checks

Daily checks and topping up of the coolant level.

Fuel Filter Maintenance

Draining fuel filter, replacing filter, and bleeding the system.

Engine Oil and Filter Change

Steps for changing engine oil and oil filter.

Battery and Connections Maintenance

Safety and maintenance for batteries, cables, and connections.

Gearbox Oil Level and Change

Checking gearbox oil level and changing gearbox oil.

Cooling System Maintenance

Coolant replacement procedures.

Heat Exchanger Cleaning

Steps for cleaning the heat exchanger when fouled.

Valve Clearance and V-belt

Checking valve clearance and the V-belt.

Engine Mounts, Hoses, Fasteners

Inspection of engine mounts, hoses, and fasteners.

Raw Water Pump Inspection

Inspection and maintenance of the raw water pump impeller.

Starter Motor and Alternator

Checking the starter motor and alternator condition.

Engine Speed Checks

Procedures for checking and adjusting engine speed.

Winter Storage Procedure

General Storage Guidelines

Ensuring proper ventilation and post-season inspection.

Corrosion Protection

Applying protective measures against corrosion.

Fuel System Preparation

Draining water and preparing the fuel system.

Protective Fuel Mixture

Using a protective fuel mixture for engine storage.

Cooling System Preparation

Protecting raw and fresh water cooling systems with antifreeze.

Lubrication and Gearbox Preparation

Preparing the lubrication and gearbox systems for storage.

Electrical System Preparation

Disconnecting and maintaining the battery system.

Recommissioning After Winter Storage

General Recommissioning Checks

Overview of necessary inspections and maintenance before sailing season.

Fuel System Checks

Draining water from the fuel system and opening the fuel valve.

Cooling System Checks

Checking the coolant and oil levels.

Raw Water System Checks

Reinstalling raw water strainer and checking hose clamps.

Electrical System and Startup

Checking batteries, reconnecting, and switching on the engine.

Engine and Instrument Checks

Verifying for leaks and proper operation of instruments and controls.

Troubleshooting

General Troubleshooting Advice

Guidance on identifying and resolving engine faults.

Fault Finding Table

A list of common faults and their remedies.

Starting Problems

Troubleshooting issues related to engine cranking and starting.

Performance Issues

Diagnosing problems with engine speed, overheating, and cylinder firing.

Operational Issues

Addressing oil consumption, fuel consumption, and exhaust smoke issues.

Technical Data

Engine Specifications

Comprehensive technical data for M2.02 and M2.06 engines.

Torque Wrench Settings

Recommended torque values for various engine components.

Operating Media

Fuel Quality and Handling

Guidelines for diesel, biodiesel, and winter-grade fuel.

Lubricating Oil Specifications

Recommended engine oils, viscosity, and quality standards.

Gearbox Lubricating Oil

Recommended oils for Technodrive and ZF-Hurth gearboxes.

Coolant Fluid Preparation

Coolant mixtures, water quality, and protective liquid concentration.

Wiring Diagram

Engine Wiring Schematics

Electrical diagrams for engine panel models.

Overall Dimensions

Engine Physical Dimensions

Diagrams illustrating the engine's external dimensions.

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