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WM 80
Wacker Neuson WM 80 User Manual
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WM 80 Repair
Disassembly and Assembly
wc_tx000523gb.fm
117
10.13
WM 80 Cross Section Components
See Graphic: wc_gr002920
Ref
Descriptio
n
Ref
Description
1
Crankcase
9
Piston
2
Crankcase gasket
10
Piston rings
3
Recoil star
ter
11
Cylinder
4
Flywheel key
12
Connecting rod
5
Flywheel fan
13
Cylinder gasket
6
Fan hood
14
Crankshaft
7
Retaining ring
15
Shaft seal
8
Piston wrist pin
16
Crankshaft bearing
116
118
Table of Contents
Default Chapter
3
Foreword
3
Table of Contents
5
1 Safety Information
9
Signal Words Used in this Manual
9
Safety Guidelines for Operating the Machine
10
Operator Safety While Using Internal Combustion Engines
12
Service Safety
13
2 Technical Data
14
Engine Specifications
14
Tune-Up Specifications
15
Carburetor Specifications for Bing, and Tillotson (Standard**)
16
Operating and Idle Speeds
19
3 Maintenance
20
Periodic Maintenance Schedule
20
Storage
21
General Air Filter Maintenance
21
Cartridge-Type Air Filter
22
Disc-Type Air Filter
23
Low-Maintenance Air Filter
24
Dual-Element Air Cleaner
25
Three-Stage Air Cleaners
26
Engine Cleaning
28
Spark Plug
28
Muffler
28
Fuel Filter
30
Fuel Hoses
30
4 Starting and Ignition
31
Starter Assembly Exploded View
31
Disassembling the Starter
32
Inspecting the Starter
32
Assembling the Starter
33
Replacing the Starter Rope
34
Ignition System Diagram
36
Ignition System Operation
37
Checking Spark
38
Using Ignition Tester
39
Setting Air Gap
40
Replacing the Ignition Module
42
5 Carburetor Basics
46
Brands Used
46
Walbro Carburetor Operation
47
Versions of Tillotson Carburetor
54
Tillotson Carburetor Operation
55
Bing Carburetor Operation
61
Carburetor Adapters
64
6 Carburetor Replacement
66
Replacing the Walbro Carburetor (Auto-Release Choke Models)
66
Removing Walbro Carburetor (Standard Choke Models)
70
Removal, Tillotson with Composite Adapter
72
Tillotson with Straight-Through Adapters
74
Tillotson with Elbow Adapters
74
Bing
75
7 Carburetor Overhaul
76
Walbro Carburetor Exploded View (Auto-Release Choke Models)
76
Walbro Carburetor Components (Auto-Release Choke Models)
77
Rebuilding the Walbro Carburetor (Auto-Release Choke Models)
78
Table of Contents WM
80
Walbro Carburetor Exploded View (Standard Choke Models)
84
Walbro Carburetor Components (Standard Choke Models)
85
Rebuilding the Walbro Carburetor (Standard Choke Models)
86
Tillotson Carburetor Exploded View
92
Tillotson Components
93
Bing Carburetor Exploded View
94
Bing Carburetor Components
95
8 Carburetor Inspection and Adjustment
96
Inspection
96
Adjusting the Inlet Control Lever
97
Carburetor Adjustments
98
9 Carburetor Troubleshooting
101
Troubleshooting Walbro Carburetors
101
Troubleshooting Tillotson and Bing Carburetors
102
10 Disassembly and Assembly
104
Tools
104
Special Tools
104
Ordering Parts
105
Reference Numbers ( )
105
Threadlocking Compounds
105
Removing the WM 80 Engine from BS Rammers (Auto-Release Choke Models)
106
Removing Engine from BS Model Rammers (Standard Choke Models)
108
Removing Engine from BH 23 Breakers
110
Removing Clutch
112
WM 80 Exploded View
114
WM 80 Components
115
WM 80 Cross Section
116
WM 80 Cross Section Components
117
Vacuum Testing Cylinder
118
Cylinder and Piston Removal
120
Cylinder and Piston Inspection
122
Cylinder and Piston Installation
124
Inspecting Connecting Rod and Crankshaft
126
Disassembling Crankcase
128
Assembling Crankcase
130
4
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Wacker Neuson WM 80 Specifications
General
Brand
Wacker Neuson
Model
WM 80
Category
Engine
Language
English
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