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PEM-X1 CG
WAGNER PEM-X1 CG Translation Of The Original Operating Manual
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Operating manual Powder Cup Gun PEM-X1 CG
6 Assembly and Commissioning
Order number 2326960 | Edition 10/2022
23
Deflector cone
Application
Distance to work piece (mm)
R18
P_01665
⌀
18 mm
Smaller flat parts
100 – 300
R25
P_01666
⌀
25 mm
Medium sized flat parts
100 – 300
R34
P_01667
⌀
34 mm
Large flat parts
100 – 300
6.5 POWDER CUP
P_01730
Powder cup with cover, 210 cm
3
22
24
Table of Contents
Table of Contents
3
About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
General Characters and Symbols
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
7
Using in Accordance with the Instructions
9
Device Type
9
Type of Use
9
For Use in Potentially Explosive Areas
9
Processible Working Materials
9
Misuse
9
Identification
10
Explosion Protection Identification
10
FM Approval
10
Type Plate
10
Permissible Device Combinations
11
Basic Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
A Safe Work Environment
12
Personnel Qualifications
13
Safety Instructions for the Personnel
13
Personal Safety Equipment
13
Safe Handling of WAGNER Powder Spray Devices
14
Grounding the Device
14
Product Hoses
14
Electrical Connection Cables
15
Cleaning and Flushing
15
Maintenance and Repair
15
Protective and Monitoring Equipment
16
Information about Safe Discharges
16
Description
18
Construction of the Cup Gun
18
Mode of Operation of the Cup Gun
18
Extent of Delivery
19
Data
19
Technical Data
19
Dimensions
20
Accessories
20
Assembly and Commissioning
21
Training of Assembly/Commissioning Personnel
21
Storage Conditions
21
Installation Conditions
21
Preparation of the Spray Gun
21
Selection of a Suitable Nozzle System
21
Powder Cup
23
Assembling the Powder Cup
24
How to Use the Powder Cup
24
Connecting the Cup Gun
25
Grounding
25
Grounding the Powder Coating System
26
Safety Checks
26
Operation
27
Training the Operating Personnel
27
Tasks
27
Switching on the Manual Powder Spray Gun
27
Optimizing the Powder Cloud for Coating
27
Settings Recommendation for Total Air Volume
27
Double Click Program (High Dynamic Remote)
28
Switching off the Manual Gun
28
Pressure Relief / Work Interruption
29
Reproducible Setting of the Nozzle Position
29
Cleaning and Maintenance
30
Cleaning
30
Cleaning Personnel
30
Cleaning Procedures
30
Maintenance
30
Maintenance Personnel
30
Maintenance Instructions
31
Safety Checks
31
Maintenance Procedures
31
Changing the Cup Gun
32
Changing the Flat Jet Nozzle
33
Removing the Flat Jet Nozzle
33
Fitting the Flat Jet Nozzle
34
Changing the Round Jet Nozzle
35
Removing the Round Jet Nozzle
35
Fitting the Round Jet Nozzle
36
Replacing the Protective Wedge
36
Removing the Protective Wedge
36
Installing the Protective Wedge
37
Changing Nozzle Types
38
Assembly of the Coronastar
40
Replacing the Suspension Hook
41
Replacing the Collector Nozzle
41
Replacing the Connecting Tube
42
Troubleshooting and Rectification
44
Inspections in Accordance with DIN en 50050-2: 2013
45
Abbreviations
45
Overview Table
46
Disassembly and Disposal
47
Disassembly
47
Disposal
47
Accessories
48
Nozzle Systems
48
Flat Jet Nozzles System X1
48
X1 F Flat Jet Nozzles System
48
X1 R Round Jet Nozzles System
49
Nozzle Extension
49
Powder Cup
51
Powder Cup, 210 CCM
51
Powder Cup, 1 Liter
51
Cup Holder
52
Retrofit Set Coronastar
52
Wedge Tool
52
Wall Mount
53
Recipe Sticker
53
Powder Measuring Adapter
53
Powder Measuring Adapter for X1 Flat Jet Nozzle
54
PEM-X1 CG Portable Set
54
Spare Parts
56
How to Order Spare Parts
56
Notes on the Use of Spare Parts
56
PEM-X1 CG Corona Cup Gun
57
X1 R Electrode Holder
58
Powder Cup
59
Connecting Part
59
Connecting Tube, Collector Nozzle
59
Declaration of Conformity
61
EU Declaration of Conformity - Manual Gun
61
FM Control Document
61
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WAGNER PEM-X1 CG Specifications
General
Brand
WAGNER
Model
PEM-X1 CG
Category
Power Tool
Language
English
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