WAGNER PEM-X1 CG User Manual

P_01725
PEM-X1 CG
Powder Cup Gun
Version 05/2019
II 2D 2mJ
0102
P_00309

WAGNER PEM-X1 CG Specifications

General

Brand	WAGNER
Model	PEM-X1 CG
Category	Power Tool
Language	English

Summary

About These Instructions

Preface and Warnings

Explains the manual's purpose, warnings, and symbols.

Manual Information

Defines terms, lists languages, and abbreviations used in the manual.

Correct Use

Device Type and Intended Use

Specifies device type, intended use, materials, and misuse.

Use in Potentially Explosive Areas

Addresses suitability for use in potentially explosive areas.

Identification

Explosion Protection, FM Approval, and Type Plate

Details markings, FM approval, and type plate information.

Permissible Device Combinations

Lists compatible guns and control units for the device.

Basic Safety Instructions

Operator Safety

General safety guidelines for operators, electrical safety, and work environment.

Personnel Safety and Handling

Safety for personnel, PPE, handling, grounding, hoses, cables, cleaning, maintenance.

Information about Safe Discharges

Explains luminous/corona discharges and safe discharge handling.

Description

Construction and Mode of Operation

Details the construction and operational principles of the cup gun.

Scope of Delivery and Technical Data

Lists included items and provides detailed technical specifications.

Dimensions and Accessories

Lists physical dimensions and refers to compatible accessories.

Assembly and Commissioning

Personnel Training and Conditions

Requirements for personnel, storage, and installation conditions.

Preparing and Connecting the Gun

Steps for preparing the cup gun, including powder cup assembly.

Connecting the Manual Gun

Procedure for connecting the manual gun to the control unit.

Grounding and Safety Checks

Explains grounding procedures and safety checks for the system.

Operation

Personnel Training and Tasks

Requirements for operating personnel training and key operational tasks.

Control Unit Operation

Detailed explanation of how to operate the control unit and its functions.

Optimizing Powder Cloud and Settings

Guidance on adjusting settings for optimal powder cloud and recommended settings.

Switching Off and Interruptions

Procedure for safely switching off the cup gun and handling work interruptions.

Double Click Program

Explanation of the double-click program for quick program changes.

Nozzle Position Setting

How to reproducibly set the nozzle position using an adjustment tool.

Cleaning and Maintenance

Cleaning Procedures

General information and step-by-step guide for cleaning the device.

Maintenance Instructions and Procedures

Detailed instructions, safety checks, and intervals for maintenance.

Exchanging and Changing Parts

Procedures for exchanging the gun, changing nozzles, wedges, and other parts.

CoronaStar Assembly

Instructions for assembling the CoronaStar retrofit set.

Replacing Connecting Tube and Collector Nozzle

Procedures for replacing the connecting tube and collector nozzle.

Troubleshooting and Rectification

Malfunction Causes and Remedies

Provides solutions for common malfunctions and their causes.

Inspections

System Inspection Guidelines

Guidelines for system inspections, especially for ignitable powders.

Disassembly and Disposal

Disassembly Procedures

Safety precautions and steps for disassembling the device.

Disposal Guidelines

Guidelines for the environmentally friendly disposal of the equipment.

Accessories

Nozzles, Cones, Holders, and Sets

Lists various nozzles, deflector cones, electrode holders, and nozzle sets.

Cups, Holders, and Tools

Lists powder cups, cup holders, and tools like the wedge tool.

Extensions, Mounts, and Stickers

Lists nozzle extensions, mounts, and recipe stickers.

Adapters

Details powder measuring adapters for different nozzle types.

Spare Parts

Ordering Spare Parts

Information on how to order spare parts and identification in lists.

Part Lists

Exploded views and parts lists for major assemblies like the gun and electrode holder.

Individual Parts

Lists parts for powder cups, connecting parts, tubes, and collector nozzles.

PEM-X1 CG Portable Set

Portable Set Description

Describes the PEM-X1 CG portable set and its applications.

EU Declaration of Conformity

Declaration of Conformity - Manual Gun

Declares compliance with EU directives and applied standards.