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Operating manual Powder Cup Gun PEM-X1 CG

14 Declaration of Conformity

62 Order number 2326960 | Edition 10/2022

Main Page

Table of Contents3
About These Instructions6
Preface6
Warnings, Notices and Symbols in These Instructions6
General Characters and Symbols6
Languages7
Abbreviations7
Terminology for the Purpose of this Manual7
Using in Accordance with the Instructions9
Device Type9
Type of Use9
For Use in Potentially Explosive Areas9
Processible Working Materials9
Misuse9
Identification10
Explosion Protection Identification10
FM Approval10
Type Plate10
Permissible Device Combinations11
Basic Safety Instructions12
Safety Instructions for the Operator12
Electrical Devices and Equipment12
A Safe Work Environment12
Personnel Qualifications13
Safety Instructions for the Personnel13
Personal Safety Equipment13
Safe Handling of WAGNER Powder Spray Devices14
Grounding the Device14
Product Hoses14
Electrical Connection Cables15
Cleaning and Flushing15
Maintenance and Repair15
Protective and Monitoring Equipment16
Information about Safe Discharges16
Description18
Construction of the Cup Gun18
Mode of Operation of the Cup Gun18
Extent of Delivery19
Data19
Technical Data19
Dimensions20
Accessories20
Assembly and Commissioning21
Training of Assembly/Commissioning Personnel21
Storage Conditions21
Installation Conditions21
Preparation of the Spray Gun21
Selection of a Suitable Nozzle System21
Powder Cup23
Assembling the Powder Cup24
How to Use the Powder Cup24
Connecting the Cup Gun25
Grounding25
Grounding the Powder Coating System26
Safety Checks26
Operation27
Training the Operating Personnel27
Tasks27
Switching on the Manual Powder Spray Gun27
Optimizing the Powder Cloud for Coating27
Settings Recommendation for Total Air Volume27
Double Click Program (High Dynamic Remote)28
Switching off the Manual Gun28
Pressure Relief / Work Interruption29
Reproducible Setting of the Nozzle Position29
Cleaning and Maintenance30
Cleaning30
Cleaning Personnel30
Cleaning Procedures30
Maintenance30
Maintenance Personnel30
Maintenance Instructions31
Safety Checks31
Maintenance Procedures31
Changing the Cup Gun32
Changing the Flat Jet Nozzle33
Removing the Flat Jet Nozzle33
Fitting the Flat Jet Nozzle34
Changing the Round Jet Nozzle35
Removing the Round Jet Nozzle35
Fitting the Round Jet Nozzle36
Replacing the Protective Wedge36
Removing the Protective Wedge36
Installing the Protective Wedge37
Changing Nozzle Types38
Assembly of the Coronastar40
Replacing the Suspension Hook41
Replacing the Collector Nozzle41
Replacing the Connecting Tube42
Troubleshooting and Rectification44
Inspections in Accordance with DIN en 50050-2: 201345
Abbreviations45
Overview Table46
Disassembly and Disposal47
Disassembly47
Disposal47
Accessories48
Nozzle Systems48
Flat Jet Nozzles System X148
X1 F Flat Jet Nozzles System48
X1 R Round Jet Nozzles System49
Nozzle Extension49
Powder Cup51
Powder Cup, 210 CCM51
Powder Cup, 1 Liter51
Cup Holder52
Retrofit Set Coronastar52
Wedge Tool52
Wall Mount53
Recipe Sticker53
Powder Measuring Adapter53
Powder Measuring Adapter for X1 Flat Jet Nozzle54
PEM-X1 CG Portable Set54
Spare Parts56
How to Order Spare Parts56
Notes on the Use of Spare Parts56
PEM-X1 CG Corona Cup Gun57
X1 R Electrode Holder58
Powder Cup59
Connecting Part59
Connecting Tube, Collector Nozzle59
Declaration of Conformity61
EU Declaration of Conformity - Manual Gun61
FM Control Document61

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