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WAGNER Super Finish 23 PLUS User Manual

WAGNER Super Finish 23 PLUS
34 pages
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Originalbetriebsanleitung
Airless – Hochdruck Spritzgerät
Airless high-pressure spraying unit
Appareil de pulvérisation à haute
pression Airless
Apparecchio di verniciatura a spruzzo
Airless ad alta pressione
2341576
07 / 2014
Betriebsanleitung 2
Operating manual 34
Mode d'emploi 65
Istruzioni per l‘uso 97
Super Finish 23 PLUS
2334 424
2334 444

Table of Contents

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WAGNER Super Finish 23 PLUS Specifications

General IconGeneral
TypeAirless paint sprayer
Max Pressure250 bar
Hose Length7.5 m
Voltage230 V
Frequency50 Hz
Nozzle Size0.015 - 0.023 inches

Summary

SAFETY REGULATIONS FOR AIRLESS SPRAYING

FLASH POINT SAFETY

Specifies minimum flash point for coating materials to prevent flammability.

EXPLOSION PROTECTION

Details requirements for avoiding explosive atmospheres during operation.

IGNITION SOURCE DANGERS DURING SPRAYING

Warns against ignition sources like open fires and sparks during spraying.

SPRAY JET INJURY DANGER

Highlights risks of injection injury from high-pressure spray jets.

CONTINUED SAFETY REGULATIONS

SECURE SPRAY GUN AGAINST UNINTENDED OPERATION

Instructions for securing the spray gun to prevent accidental discharge.

RECOIL OF SPRAY GUN

Explains recoil force and potential for injury if unprepared.

BREATHING PROTECTION AGAINST SOLVENT VAPORS

Emphasizes the need for breathing apparatus when using solvents.

PREVENTION OF OCCUPATIONAL ILLNESSES

Recommends protective clothing, gloves, and skin cream.

FURTHER SAFETY REGULATIONS

MAX. OPERATING PRESSURE

Specifies the minimum required operating pressure for components.

HIGH-PRESSURE HOSE SAFETY

Details safe handling, inspection, and replacement of high-pressure hoses.

ELECTROSTATIC CHARGING HAZARDS

Warns about static discharge causing sparks or flames and grounding requirements.

BUILDING SITE AND WORKSHOP USAGE

Covers ventilation needs for rooms and requirements for suction systems.

ADDITIONAL SAFETY REGULATIONS

SOCKET AT THE UNIT

Specifies load limits and usage for the unit's socket.

VENTILATION AND SUCTION INSTALLATIONS

Covers ventilation needs for rooms and requirements for suction systems.

EARTHING OF THE OBJECT

Specifies that the object to be coated must be earthed.

CLEANING THE UNIT WITH SOLVENTS

Warns about explosive gas/air mixtures and grounding when using solvents.

FINAL SAFETY REGULATIONS

GENERAL UNIT CLEANING

Warns against using high-pressure or steam cleaners on the unit.

ELECTRICAL WORK SAFETY

Emphasizes that electrical work must be done by a skilled electrician.

SETUP ON AN UNEVEN SURFACE

Advises against using the unit on inclined surfaces to prevent wandering.

GENERAL VIEW OF APPLICATION

APPLICATION OVERVIEW

Describes the unit's use for airless atomization in workshops and on-site.

COATING MATERIAL GUIDELINES

Discusses types of coating materials, viscosity, and filtering.

COATING MATERIALS WITH SHARP PARTICLES

Warns about wear and tear from materials with sharp-edged additives.

FILTERING REQUIREMENTS

Explains the importance of filters for fault-free operation and lists types.

DESCRIPTION OF UNIT

AIRLESS PROCESS EXPLANATION

Details the airless spraying process and its advantages.

UNIT FUNCTIONING MECHANISM

Describes the electric motor, hydraulic pump, and diaphragm operation.

EXPLANATORY DIAGRAM AND LABELS

Lists components and symbols shown in the unit's diagram.

TRANSPORTATION AND VEHICLE SECURING

Provides instructions for transporting the unit and securing it in a vehicle.

CONTINUED UNIT DESCRIPTION

TROLLEY BACKFITTING PROCEDURE

Steps for altering the carriage to switch between suction and hopper systems.

TECHNICAL DATA

Presents detailed technical specifications of the unit.

STARTUP PROCEDURES

UNIT WITH SUCTION SYSTEM STARTUP

Steps for connecting and starting the unit with a suction system.

UNIT WITH UPPER HOPPER STARTUP

Steps for connecting and starting the unit with a 5-litre hopper.

HIGH PRESSURE HOSE AND SPRAY GUN SETUP

Instructions for connecting the hose and spray gun to the unit.

MAINS NETWORK CONNECTION

Details requirements for connecting the unit to the mains supply.

FURTHER STARTUP PROCEDURES

SOCKET ON UNIT USAGE

Information on connecting additional equipment to the unit's socket.

INITIAL CLEANING AGENT FLUSH

Procedure for flushing the unit with cleaning agent before first use.

VENTILATE HYDRAULIC SYSTEM

Steps to ventilate the hydraulic system if the inlet valve sound is not audible.

OPERATING WITH COATING MATERIAL

Steps for introducing coating material and preparing the unit for spraying.

SPRAYING TECHNOLOGY

HANDLING THE HIGH-PRESSURE HOSE

INTERRUPTION OF WORK

CLEANING THE UNIT

CLEANING THE UNIT FROM THE OUTSIDE

Instructions for cleaning the exterior of the unit.

SUCTION FILTER MAINTENANCE

Guidance on cleaning or replacing suction filters for optimal performance.

HIGH-PRESSURE FILTER MAINTENANCE

Steps for disassembling, cleaning, and reassembling the high-pressure filter.

CONTINUED UNIT CLEANING

CLEANING THE AIRLESS SPRAY GUN

Procedures for rinsing and cleaning the spray gun and its components.

SERVICING AND MAINTENANCE

GENERAL SERVICING RECOMMENDATIONS

Advice on annual checks and user servicing intervals for safety.

HIGH-PRESSURE HOSE SERVICING

Checks for wear, damage, and conductivity of the high-pressure hose.

REPAIRS AT THE UNIT

INLET VALVE PUSHER REPAIR

Steps for removing, replacing, and installing the inlet valve pusher.

INLET VALVE REPLACEMENT

Detailed procedure for removing and replacing the inlet valve.

OUTLET VALVE REPLACEMENT

Steps for disassembling, cleaning, and replacing the outlet valve.

PRESSURE CONTROL VALVE REPLACEMENT

Notes that pressure control valve replacement must be done by service.

CONTINUED UNIT REPAIRS

REPLACING THE POWER CABLE

Instructions for replacing the unit's power cable, requiring a qualified electrician.

TYPICAL WEAR PARTS IDENTIFICATION

Lists common wear parts like inlet and outlet valves and their symptoms.

CONNECTION DIAGRAMS

Electrical wiring diagrams for the unit with and without a socket.

REMEDY IN CASE OF FAULTS

SPARE PARTS AND ACCESSORIES

SUPER FINISH 23 PLUS ACCESSORIES LIST

Lists various accessories available for the Super Finish 23 PLUS.

AIRLESS TIP TABLE

A table detailing tip markings, spray angles, bore sizes, and applications.

2SPEEDTIP NOZZLE SYSTEM

Describes the innovative 2SpeedTip nozzle with two nozzle cores.

SPARE PARTS LIST SF 23 PLUS

A comprehensive list of spare parts for the Super Finish 23 PLUS unit.

CONTINUED SPARE PARTS LISTS

SPARE PARTS LIST HIGH-PRESSURE FILTER

Lists components and order numbers for high-pressure filters.

SPARE PARTS LIST TROLLEY

Lists components and order numbers for the trolley assembly.

SPARE PARTS LIST FRAME

Lists components and order numbers for the unit's frame.

SPARE PARTS LIST SUCTION SYSTEM (RIGID)

Lists components and order numbers for the rigid suction system.

FINAL SPARE PARTS LISTS

SPARE PARTS LIST HOPPER 5L

Lists components and order numbers for the 5-litre hopper.

SPARE PARTS LIST HOPPER WITH TOPCLEAN

Lists components and order numbers for the hopper with TopClean system.

TESTING OF THE UNIT

PRODUCT LIABILITY INFORMATION

NOTE ON DISPOSAL

GUARANTEE DECLARATION

GUARANTEE SCOPE AND PERIOD

Outlines the terms, duration, and registration for the product guarantee.

GUARANTEE HANDLING AND EXCLUSIONS

Details procedures for making claims and conditions that void the guarantee.

EUROPEAN SERVICE NETWORK

SERVICE CONTACTS BY COUNTRY

Provides contact information for Wagner service centers across Europe.

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