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Wayne-Dalton Torquemaster 9100 User Manual

Wayne-Dalton Torquemaster 9100
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GARAGE DOORS & OPENERS
Part No.
IMPORTANT NOTICES!
Wayne-Dalton highly recommends that you read and fully under-
stand the Installation Instructions and Owner’s Manual before you
attempt this installation.
To avoid possible injury, read the enclosed instructions carefully
before installing and operating the garage door. Pay close attention
to all warnings and notes. After installation is complete, fasten this
manual near garage door for easy reference.
The complete Installation Instructions and Owner’s Manual are
available at no charge from:
Wayne-Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660,
Or Online At www.Wayne-Dalton.com
Standard Lift
W i n d L o a d
MH
inStaLLation inStructionS and oWnerS ManuaL
t o r q u e M a S t e r
®
p L u S
9100/9400/9600
T a b l e O f C o n t e n t s
346448 REV5 01/09/2012
©Copyright 2012 Wayne-Dalton, a Division Of Overhead Door Corporation
Parts Breakdown 2
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
Package Contents 3
Door Section Identification 4
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 15
TorqueMaster
®
Plus Reset Instructions 15
Door Arm Hookup 15
Trolley Arm Configuration 15
Inside Lock 16
Pull Down Rope 16
Step Plate 16
Maintenance 18
Cleaning Your Garage Door 18
Painting Your Garage Door 18
Operation and Maintenance 18
Warranty 19
Dealer Locator Information 20
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Wayne-Dalton Torquemaster 9100 Specifications

General IconGeneral
BrandWayne-Dalton
ModelTorquemaster 9100
CategoryGarage Door Opener
LanguageEnglish

Summary

Important Notices

Parts Breakdown

Flag Angles

Components for attaching tracks to vertical supports.

Jamb Brackets

Brackets attaching vertical tracks to garage door jambs.

Track Rollers

Rollers that fit into tracks for door section movement.

Graduated End Hinges

Hinges connecting door sections, some with anti-pinch.

Stacked Sections

The individual panels that comprise the garage door.

Top Fixtures

Hardware for attaching horizontal tracks to the top door section.

Struts

Structural supports for door sections, often for track mounting.

Drawbar Operator Bracket

Bracket for attaching a drawbar operator to the top door section.

Tracks

Vertical and horizontal guides for door roller movement.

Torquemaster Plus Spring Assembly

The counterbalance spring system for the garage door.

Rear Back Hangs

Supports for the rear of the horizontal tracks.

Bottom Corner Brackets

Brackets securing the bottom section and attaching to vertical tracks.

Pre-Installation

Important Safety Instructions

Essential warnings and precautions to prevent injury during installation.

Tools Required

List of tools needed to complete the installation process.

Package Contents

Inventory of parts included with the garage door system.

Door Section Identification

Guide to identifying each section of the garage door.

Removing an Existing Door

Procedures for safely dismantling and removing a current garage door.

Preparing the Opening

Steps to ensure the garage door opening is ready for installation.

Installation

Quick Install Flag Angles

Instructions for attaching quick-install type flag angles.

Fully Adjustable Flag Angles

Instructions for attaching fully adjustable flag angles.

Horizontal Track Angles

How to attach the horizontal track support angles.

Quick Install Jamb Brackets

Mounting instructions for quick-install jamb brackets.

Fully Adjustable Jamb Brackets

Mounting instructions for fully adjustable jamb brackets.

Windload Jamb Brackets

Instructions for installing jamb brackets for windload specifications.

Attaching Struts

Procedure for securing structural struts to door sections.

Attaching Roller Slides

How to attach the roller slides to the door sections.

Cable Drum Assemblies and Track Rollers

Installing cable drums and track rollers for door operation.

Bottom Section

Positioning and leveling the bottom section of the door.

Vertical Tracks

Mounting the vertical tracks to the garage door jambs.

Stacking Sections

Procedure for assembling the door sections sequentially.

Top Fixtures / Top Fixtures Roller Slides

Installing hardware for the top door section and tracks.

Drawbar Operator Bracket

Mounting the bracket for a drawbar-type garage door operator.

Top Section

Positioning and securing the top section of the garage door.

Horizontal Tracks/Q.I. Flag Angles

Installing horizontal tracks with quick-install flag angles.

Horizontal Tracks/F.A. Flag Angles

Installing horizontal tracks with fully adjustable flag angles.

Adjusting Top Fixtures

Adjusting the top fixture hardware for proper alignment.

TorqueMaster® Spring Tube

Preparing and positioning the Torquemaster spring tube assembly.

Drum Wraps

Installing drum wraps onto the spring tube assembly.

Cable Drum Assemblies

Installing the cable drum assemblies onto the winding shafts.

End Brackets

Attaching the end brackets to the winding shafts and jambs.

Securing Center Bracket Bushing Assembly

Fastening the center bracket bushing to the header.

Securing Door For Winding Spring(s)

Securing the door to prevent movement during spring winding.

Lift Cable Adjustments

Adjusting the lift cables for proper tension and balance.

Winding Springs

Procedures for winding the counterbalance springs.

Securing Drum Wraps

Securing the drum wraps to the cable drum assembly.

Rear Back Hangs

Fabricating and installing supports for the rear horizontal tracks.

Balancing Door

Adjusting spring tension for proper door balance and operation.

Optional Installation

TorqueMaster® Plus Reset Instructions

Steps to reset the Torquemaster Plus safety system.

Door Arm Hookup

Connecting the door arm to the operator bracket.

Trolley Arm Configuration

Setting up the operator's trolley arm for correct movement.

Inside Lock

Installing an internal lock mechanism on the door section.

Pull Down Rope

Installing a pull-down rope for manual operation.

Step Plate

Installing a step plate onto the bottom door section.

Maintenance

Cleaning Your Garage Door

How to properly clean the garage door finish.

Painting Your Garage Door

Instructions for preparing and painting the garage door.

Operation and Maintenance

Guidelines for safe operation and routine maintenance checks.

Warranty

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