16
MIG Welding
Troubleshooting
ThegeneralapproachtoxGasMetalArcWelding
(GMAW)problemsistostartatthewirespoolthen
workthroughtotheMIGtorch.Therearetwomain
areas where problems occur with GMAW, Porosity
and Inconsistent wire feed.
When there is a gas problem the result is usually po-
rosity within the weld metal. Porosity always stems
from some contaminant within the molten weld
pool which is in the process of escaping during so-
lidication of the molten metal.
Contaminants range from no gas around the weld-
ing arc to dirt on the workpiece surface. Porosity can
be reduced by checking the following points.
WARNING!
Disengage the feed roll when testing for gas ow by ear.
Wire feeding problems can be reduced by checking the following points.