FRONT BRAKE
4-35
3. Check:
●
Brake master cylinder reservoir “1”
Cracks/damage
→
Replace.
●
Brake master cylinder reservoir diaphragm
“2”
Damage/wear
→
Replace.
4. Check:
●
Brake hoses
Cracks/damage/wear
→
Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
WARNING
EWA13520
●
Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
●
Never use solvents on internal brake com-
ponents.
1. Install:
●
Master cylinder kit
●
Circlip
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
●
Brake master cylinder “1”
TIP
●
Install the brake master cylinder holder with the
“UP” mark facing up.
●
Align the end of the brake master cylinder hold-
er with the punch mark “a” on the handlebar.
●
First, tighten the upper bolt, then the lower bolt.
2. Install:
●
Copper washers“1”
●
Brake hose “2”
●
Union bolt “3”
WARNING
EWA13530
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to “CA-
BLE ROUTING” on page 2-43.
NOTICE
ECA4S81013
When installing the brake hose onto the
brake master cylinder, make sure that the
brake pipe touches the projection “b” on the
brake master cylinder.
TIP
●
While holding the brake hose, tighten the union
bolt as shown.
●
Turn the handlebar to the left and right to make
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
3. Fill:
●
Brake master cylinder reservoir
(with the specified amount of the recom-
mended brake fluid)
Recommended fluid
DOT 4
Brake master cylinder holder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
New
T
R
.
.
Brake hose union bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
New
T
R
.
.
❄❉❂❋✧❇ ✦
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