Yamaha 2009 Diversion XJ6S User Manual

TRANSMISSION
5-82
EAS26300
CHECKING THE TRANSMISSION
1. Measure:
●
Main axle runout
(with a centering device and dial gauge “1”)
Out of specification → Replace the main axle.
2. Measure:
● Drive axle runout
(with a centering device and dial gauge “1”)
Out of specification → Replace the drive axle.
3. Check:
●
Transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
●
Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
4. Check:
●
Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
●
Transmission gear movement
Rough movement → Replace the defective
part(s).
6. Check:
●
Circlips
Bends/damage/looseness → Replace.
EAS20S13007
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
●
Toothed washer “1”
●
Circlip “2”
TIP
●
Be sure the circlip sharp-edged corner “a” is
positioned opposite side to the toothed washer
and gear. (For main axle)
●
Install the circlip so that both ends “b” rest on
the sides of a spline “c” with both axles aligned.
Main axle runout limit
0.02 mm (0.0008 in)
Drive axle runout limit
0.02 mm (0.0008 in)
a
b
c
New
1
2
2
New
a
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Yamaha 2009 Diversion XJ6S Specifications

General

Year	2009
Manufacturer	Yamaha
Model	Diversion XJ6S
Category	Motorcycle
Displacement	600 cc
Bore x Stroke	65.5 mm x 44.5 mm
Compression Ratio	12.2:1
Fuel System	Fuel Injection
Ignition	TCI
Transmission	6-speed
Final Drive	Chain
Front Suspension	Telescopic forks
Rear Suspension	Swingarm
Front Tire	120/70 ZR17
Rear Tire	160/60 ZR17
Length	2, 120 mm
Width	770 mm
Height	1, 210 mm
Seat Height	785 mm
Wheelbase	1, 440 mm
Ground Clearance	140 mm
Fuel Capacity	17.3 liters
Engine Type	Liquid-cooled, 4-stroke, DOHC, 4-cylinder
Power	77.5 hp @ 10, 000 rpm
Front Brake	Dual disc
Rear Brake	245 mm disc