Yamaha KT100SEC - HOW TO USE THIS MANUAL; MANUAL FORMAT; IMPORTANT FEATURES; EXPLODED DIAGRAM EXPLANATION

HOWTOUSETHISMANUAL
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ENG
CHECKINGTHEENGINEPARTS
CHECKINGTHEENGINEPARTS
INSTALLINGTHECYLINDERHEAD
1.Inspect:

●

Carbondeposits

Usearoundedscraper
Avoidscratchingthealuminum.
Warplimit
0.015mm
2.Inspect:

●

Cylinderheadwarpage
Outofspecification→Replace
CAUTION:
4-
8
ENG
DISASSEMBLINGTHEENGINE
3.Remove:

●

Rightcrankcase

Makesurethecrankseparatingtoolbodyis
parallelwiththecrankcase.
REMOVINGTHEBEARING
1.Remove:

●

Bearing

Forremovalofthebearing,twokindsoftools
are available.  Choose the appropriate one
dependingonhowthebearingisinstalled.

Fixedontheoutside→Bearingpuller

Fixedontheinside→Bearingpuller
4.Remove:

●

Leftcrankcase

●

Crankshaftassembly

Makesurethecrankseparatingtoolbodyis
parallelwiththecrankcase.
Crankcaseseparatingtool:
90890-01135
Takecaresothattheoilseallipisnotdamaged.
Crankcaseseparatingtool
90890-01135
Takecaresothattheoilseallipisnotdamaged.
2.Remove:

●

Bolt(crankcase)
CAUTION:
CAUTION:
CONSTRUCTIONOFTHISMANUAL
Thismanualconsistsofchaptersforthemaincategoriesofsubjects.(See"Illustratedsymbois")

1sttitle:
2ndtitle:


3rdtitle:
MANUALFORMAT
Alloftheproceduresinthismanualareorganizedinasequential,step-by-stepformat.Theinfor-
mationhasbeencompiledtoprovidethemechanicwithaneasytoread,handyreferencethat
containscomprehensiveexplanationsofalldisassembly,repair,assembly,andinspections.
EXPLODEDDIAGRAM
Eachchapterprovidesexplodeddiagramsbeforeeachdisassemblysectionforeaseinindentif-
yingcorrectdisassemblyandassemblyprocedures.
IMPORTANTFEATURES
●
Dataandaspecialtoolareframedinaboxprecededbyarelevantsymbol.
●
Anencirclednumeralindicatesapartname.
●
Aconditionofafaultycomponentwillprecedeanarrowsymbolandthecourseofactionre-
 quiredthesymbol.
Thisisachapterwithitssymbolontheupperrightofeachpage.
Thistitleappearsontheupperofeachpageontheleftofthechapter
symbol.(Forthechapter"Periodicinspectionandadjustment"the3rd
titleappears.)
Thisisafinaltitle.
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