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Yamaha XP500 2001 Service Manual

Yamaha XP500 2001
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5-42
CLUTCH
ENG
NOTE:
EAS00280
CHECKING THE FRICTION PLATES
The following procedure applies to all of the fric-
tion plates.
1. Check:
friction plate
Damage/wear Replace the friction plates
as a set.
2. Measure:
friction plate thickness
Out of specification Replace the friction
plates as a set.
Measure the friction plate at four places.
Friction plate thickness
2.75 3.05 mm
<Limit>: 2.65 mm
EAS00281
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
clutch plate
Damage Replace the clutch plates as a
set.
2. Measure:
clutch plate warpage
(with a surface plate and thickness gauge
1
)
Out of specification Replace the clutch
plates as a set.
Max. clutch plate warpage
0.1 mm
CHECKING THE SPRINGS AND CLUTCH
SPRINGS
The following procedure applies to all of the
springs.
1. Measure:
spring free length
a
Out of specification Replace the spring.
Spring Limit
25.4 mm
2. Measure:
clutch spring
b
Out of specification Replace the clutch
spring
Clutch spring limit
2.9 mm

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Yamaha XP500 2001 Specifications

General IconGeneral
Displacement499 cc
Fuel SystemFuel injection
Ignition SystemTCI
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire120/70-14
Rear Tire150/70-13
Wheelbase1, 590 mm
Bore x Stroke66.0 mm x 73.0 mm
TransmissionAutomatic

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