Chapter 2 Basic Engine
2. Cylinder Block
14LHA Series
2-4
Replacement
of cup
plugs
Step
No.
Description
Procedure
Tool or
material
used
Clean
and remove grease from the hole
into
which the cup plug is to be driven.
(Remove
scale
and sealing material previously
applied.)
•Screw
driver or saw blade
•Thinner
Remove
foreign
materials
with
a
screw
driver
or saw blade.
Remove
grease from the cup plug.
Visually
check the nick around
the plug.
•Thinner
3.
Apply Threebbnd No. 4 to the seat surface
where the plug is to be driven in.
Apply
over the whole outside of
the plug.
•Threebond No. 4
Insert
the plug
into
the hole.
Insert
the plug so
that
it sits
correctly.
5.
Place
a driving tool on the cup plug and drive it
in using a hammer.
Drive in the plug parallel to the
seating
surface.
•Driving tool
•Hammer
fi
• 2^ 3mm (0.0787 ~
0.1181
in.)
3mm(0.1181in.)
100mm (3.9370in.)
mm (in.)
•Using
the special tool, drive the cup
plug to a depth where the edge of the
plug is 2mm (0.0787in.) below the
cylinder surface.
Plug
dia.
d
D
014
013.9
-14.0 (00.547 - 0.551)
020(00.79)
040
039.9
~ 40.0
(01.571
~
1.575)
050(01.97)
2-10