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MH SIGMA-5 Series
YASKAWA MH SIGMA-5 Series User Manual
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162068-1CD
162068-1CD
MH-SERIES
POSITIONER
6/101
5
7
Table of Contents
Default Chapter
7
Table of Contents
7
1 Introduction
10
About this Document
10
System Overview
11
System Layout
11
Customer Support Information
16
2 Safety
17
Introduction
17
General Safeguarding Tips
17
Mechanical Safety Devices
18
Installation Safety
18
Programming, Operation, and Maintenance Safety
19
3 Equipment Description
21
General Information
21
MH-Series SIGMA-5 Positioner Assembly - Type I
21
MH-Series SIGMA-5 Positioner Type I - Specifications
22
MH-Series SIGMA-5 Positioner Assembly - Type II
23
Motomount
26
4 Installation
27
Materials Required
27
Customer-Supplied Items
27
List of Tools
27
Installing the MH-Series SIGMA-5 Positioner - Type I
28
Site Preparation
28
Unpacking
28
Headstock Assembly Mounting Hole Pattern - MH95/185/505/1605
29
Column Assembly Mounting - Type I Assembly
31
Connecting the Cables
33
Home Position
33
Installing the MH-Series SIGMA-5 Positioner - Type II
34
Site Preparation
34
Unpacking
34
Connecting the Cables
37
Home Position
37
Tailstock Column Installation
38
Type I Installation
38
Type II Installation
39
Leveling the Tailstock
40
Tooling Fixture Installation (Initial)
43
Tooling Fixture Installation (Regular)
44
Final Alignment Check
44
Tooling Fixture Removal
47
Motomount Installation
48
Preparation
48
Unpack and Assemble
48
Securing Motomount Drive Components Onto Faceplate
50
Retrofitting Tailstock Assembly
50
Motomount HD Adjustments
51
Allowable Misalignment
51
Tooling Fixture Installation - Motomount HD
52
Tooling Fixture Removal
52
Variable Tooling Size Accommodations
53
Conducting a Safety/Operation Check
53
5 Tooling Recommendations
54
Headstock Only - Tooling Recommendations
54
Customer-Supplied Tooling Fixture
55
Headstock/Tailstock with Motomount
58
Customer-Supplied Tooling Fixtures
58
Multiple Tooling Fixtures
58
Specifications
58
6 Maintenance
63
Spare Parts
63
Servomotor
63
Weld Ground Brush Replacement - Type I
64
Mh95/185/505/1605
64
Weld Ground Brush Replacement - Type II
64
Mh3105
67
Reset Headstock to Home Position
69
Homing
69
Maintenance Schedule
73
MH-Series SIGMA-5 Positioner
73
Motomount
73
Troubleshooting
74
MH-Series SIGMA-5 Positioner
74
Motomount
74
A Performance Charts
75
MH-Series Positioner Assemblies
77
Mh505
77
Mh1605
78
Mh3105
79
B Illustrated Parts List
81
Introduction
81
Parts List
81
Symbols and Abbreviations
81
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YASKAWA MH SIGMA-5 Series Specifications
General
Brand
YASKAWA
Model
MH SIGMA-5 Series
Category
Valve Positioners
Language
English
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