Home
YASKAWA
Valve Positioners
Motoman MH Series
YASKAWA Motoman MH Series User Manual
5
of 1
of 1 rating
116 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Motoman, Incorporated
805 Liberty Lane
W
est Carrollton, OH 45449
TEL: (937) 847-6200
F
AX: (937) 847-6277
24-Hour Service Hotline: (937) 847-3200
Motoman
MH-series
Positioner Manual
with MotoMount and
Drive Assemblies
Part Number:
146703-1CD
Revision:
0
2
Table of Contents
Default Chapter
3
Table of Contents
3
About this Document
9
System Overview
10
NS600 Module
10
Motomount
10
System Layout - Type I
11
System Layout - Type II
11
Figure 1-1 MHT System Layout - Type I
11
Reference to Other Documentation
12
Customer Service Information
12
2 Safety
13
Introduction
13
Standard Conventions
14
General Safeguarding Tips
15
Safety Devices
15
Installation Safety
16
Programming Safety
16
Operation Safety
17
Maintenance Safety
18
3 Equipment Description
19
MH-Series Drive Assemblies - Type I
19
Figure 3-1 MH-Series Type I Drive Assembly
19
Table 3-1 MH-Series Type I Specifications
20
Type I Specifications
20
MH-Series Drive Assembly - Type II
21
Figure 3-2 MH-Series, Type II Drive Assembly
21
Table 3-2 MH-Series Type II Specifications
22
Type II Specifications
22
Motomount
23
Figure 3-3 Motomount Layout
23
NS600 Module
24
Figure 3-4 Motomount HD Layout
24
4 Installation
25
Materials Required
25
Customer-Supplied Items
25
List of Tools
25
Installing the MH-Series Drive Assembly - Type I
26
Site Preparation
26
Unpacking
26
Figure 4-1 Unbolting the Drive Assembly
26
Headstock Assembly Mounting Hole Pattern - MH75/175/450/1500
27
Figure 4-2 MH75/175 Mounting Hole Pattern
27
Figure 4-3 MH450 Mounting Hole Pattern
28
Figure 4-4 MH1500 Mounting Hole Pattern
28
Column Assembly Mounting - Type I Drive Assembly
29
Figure 4-6 Leveling Hardware
30
Connecting the Cables
31
Home Position
31
Figure 4-7 Ground Cable Connections MH75/150/450/1500
31
Installing the MH-Series Drive Assembly - Type II
32
Site Preparation
32
Unpacking
32
Figure 4-8 Unbolting the Drive Assembly
32
Floor Mounting - Type II
33
Figure 4-9 MH1000/3000 Mounting Hole Pattern
33
Figure 4-10 Leveling Hardware
34
Connecting the Cables
35
Home Position
35
Figure 4-11 Ground Cable Connections MH1000/3000
35
Tailstock Column Installation
36
Type I Installation
36
Figure 4-12 Strike Chalk Line
36
Figure 4-13 Tailstock Placement Without Tooling - Type I
36
Table 4-3 Column Installation - X Value
36
Type II Installation
37
Figure 4-14 Strike Chalk Line
37
Leveling the Tailstock
38
Figure 4-16 Leveling the Tailstock - Type I
38
Figure 4-17 Leveling the Tailstock - Type II
39
Installing the Motomount Tailstock Adapter
40
Figure 4-18 Allowable Axial Leveling - Side View
40
Figure 4-19 Installing the Motomount Tailstock Adapter
40
Installing the Bearing Housing Base
41
Tooling Fixture Installation (Initial)
41
Figure 4-20 Install Pillow Block Base
41
Figure 4-21 Tooling Fixture Installation-Headstock
42
Figure 4-22 Install the Bearing Cap
42
Tooling Fixture Installation (Regular)
43
Final Alignment Check
43
Figure 4-23 Measurement Point for Horizontal Alignment, Bottom View
44
Figure 4-24 Vertical Position - Drive Bushing on Bottom
44
Figure 4-25 Vertical Position - Drive Bushing on Top
45
Tooling Fixture Removal
46
Motomount Installation
46
Preparation
46
Unpack and Assemble
46
Figure 4-26 Motomount Mounting Hole Pattern
47
Securing Motomount Drive Components Onto Faceplate
48
Figure 4-27 Dowel Pin Installation
48
Retrofitting the Tailstock Assembly
49
Motomount HD Adjustments
49
Figure 4-28 Motomount Fixture Installation
49
Figure 4-29 Nominal Center Position - Side View
50
Figure 4-30 Allowable Misalignment - Top View
50
Tooling Fixture Installation - Motomount HD
51
Tooling Fixture Removal
51
Variable Tooling Size Accommodations
51
Conducting a Safety/Operation Check
52
Figure 4-31 Adapter Shaft Position
52
5 Tooling Recommendations
53
Headstock Only - Tooling Recommendations
53
Figure 5-1 Headstock Assembly - Type I
53
Customer-Supplied Tooling Fixture
54
Figure 5-3 Mounting Holes on Faceplate MH75/150
54
Figure 5-4 Mounting Holes on Faceplate MH450
55
Figure 5-5 Mounting Holes on Faceplate MH1500
55
Headstock/Tailstock with Motomount
56
Multiple Tooling Fixtures
56
Specifications
56
Figure 5-6 Mounting Holes on Faceplate MH1000/3000
56
Figure 5-7 Tooling Fixture Inspection
57
Figure 5-8 Tooling Template - Motomount
57
Figure 5-9 Tooling Template - Motomount HD
57
Figure 5-10 Drive Component Clearance - Motomount
58
Figure 5-11 Drive Component Clearance - Motomount HD
58
Figure 5-12 Tailstock Adapter - Motomount
59
Figure 5-13 Tailstock Adapter - Motomount HD
59
Figure 5-14 Tailstock Component Clearance - Motomount HD
60
6 Ns600 Operation
61
Operating the NS600
61
E-Stop
61
I/O Sequencing
61
Sequencing I/O for Motion
61
Table 6-1 Outputs/Inputs - 2-Position Continuous Rotation
62
Table 6-2 Outputs/Inputs - 3-Position Continuous Rotation
63
Table 6-3 Outputs/Inputs - 4-Position Continuous Rotation
64
Table 6-4 Outputs/Inputs - 2-Position Reciprocating Rotation
65
Alarms
66
7 Maintenance
67
Spare Parts
67
Servomotor
67
Table 7-1 Recommended Spare Parts
67
Weld Ground Brush Replacement - Type I
68
Mh75/150/450/1500
68
Figure 7-1 Brush Cable Removal
68
Figure 7-2 Brush Assembly
69
Figure 7-3 Brush Removal MH75/150/450/1500
69
Weld Ground Brush Replacement - Type II
70
Mh1000/3000
70
Figure 7-4 Brush Cable Post
71
Figure 7-5 Brush Assembly
72
Figure 7-6 Brush Removal MH1000/3000
73
Reset Headstock to Home Position
74
Jogging Procedure
74
Homing
76
Figure 7-7 Home Position - Type I
76
Figure 7-8 Home Position - Type II
77
Adjusting Position Limit Switches
78
Figure 7-9 Position Limit Switch Setting - Type I
79
NS600 List of Spares
80
Spare Parts
80
Table 7-2 Spare Parts 750 Kw - Kit P/N 146732-1
80
Table 7-3 Spare Parts 1.5 Kw - Kit P/N 146732-2
80
Table 7-4 Spare Parts 5.0 Kw - Kit P/N 146732-3
80
Maintenance Schedule
81
MH-Series Positioners
81
Motomount
81
Table 7-5 Maintenance Schedule
81
Table 7-6 Periodic Maintenance
81
Troubleshooting
82
MH-Series Positioners
82
Motomount
82
Table 7-7 Troubleshooting
82
Performance Charts
83
Figure A-1 MH75 Performance Charts
83
Figure A-2 MH150 Performance Charts
84
Figure A-3 MH450 Performance Charts
85
Figure A-4 MH1000 Performance Charts
86
Figure A-5 MH1500 Performance Charts
87
Figure A-6 MH3000 Performance Charts
88
Illustrated Parts List
89
Figure B-1 MH75/150 Drive Assembly Components
91
Table B-1 Parts List - MH75/150 Common Components
92
Figure B-2 MH450 Drive Assembly Components
93
Table B-2 Parts List - Headstock, 450 Kg
94
Figure B-3 Motomount Tailstock Components - 75/150/450 Kg
95
Table B-3 Parts List - Tailstock Assembly, 75/150/450 Kg
96
Figure B-4 MH1500 Drive Assembly Components
97
Table B-4 Parts List - Headstock, 1500 Kg
98
Figure B-5 MH1000/3000 Headstock Components
99
Table B-5 Parts List - Headstock 1000/3000 Kg
100
Figure B-6 Motomount HD Tailstock Components - 1000/1500/3000 Kg
101
Table B-6 Parts List - Tailstock Assembly, Motomount HD
102
Figure B-7 Type II Drive Assembly Components
103
Table B-7 Parts List - Type II Drive Assembly Components
104
Figure B-8 Motomount Drive Components
105
Table B-8 Parts List - Motomount Drive Components
106
Figure B-9 Motomount HD Drive Components
107
Table B-9 Parts List - Motomount HD Drive Components
108
Figure B-10 Slip Ring Kit for Motomount HD
109
Table B-10 Part List - Slip Ring Kit Components
110
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the YASKAWA Motoman MH Series and is the answer not in the manual?
Ask a question
YASKAWA Motoman MH Series Specifications
General
Protection Class
IP67
Enclosure Rating
IP67
Ambient Temperature
0 to 40°C
Mounting
Floor
Compliance
CE
Related product manuals
YASKAWA MH SIGMA-5 Series
101 pages
YASKAWA RM2-755/1255SL
145 pages
Need help?
General
To Next Page
