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YOKOGAWA PH402G User Manual

YOKOGAWA PH402G
94 pages
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Instruction
Manual
Model PH402G
pH Converter
IM 12B6B3-E-H
7th Edition
YOKOGAWA

Table of Contents

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YOKOGAWA PH402G Specifications

General IconGeneral
ModelPH402G
InterfaceNot applicable
Data RateNot applicable
Power SupplyNot applicable
Operating Pressure0 to 1 MPa
Reference ElectrodeAg/AgCl
Body MaterialPPS 40GF

Summary

1. Introduction and General Description

1-1. Instrument Check

Procedure for inspecting the instrument upon delivery to ensure it is undamaged and correct.

1-2. Application

Describes the intended uses of the EXA converter in industrial monitoring and control applications.

2. PH402 Specifications

2-1. General Specifications

Details input specifications, ranges, transmission signals, temperature compensation, and communication.

2-2. Operating Specifications

Covers performance metrics, environmental limits, housing, data protection, and regulatory compliance.

2-3. Model and Suffix Codes

Provides a table for understanding model, suffix, and option codes for configuration.

3. Installation and Wiring

3-1. Installation and Dimensions

Guidelines for selecting an installation site and mounting methods, including diagrams.

3-2. Preparation

Steps to open the instrument and prepare for wiring connections, including safety precautions.

3-3. Wiring the Power Supply

Instructions for connecting AC or DC power supplies, including precautions and fuse ratings.

3-4. Wiring the Contact Signals

Guidance on wiring the unit's four contact outputs for alarm or control functions.

3-5. Wiring the Analog Output Signals

Procedures for connecting analog output signals (0-20 mA or 4-20 mA) to peripherals.

3-6. Wiring the Sensor System

Information on connecting various sensor types and setting impedance measurement jumpers.

3-7. Sensor Wiring

Detailed wiring diagrams for different sensor types and connection cables, including color coding.

3-8. Tag Plate Mounting

Instructions for mounting a stainless steel tag plate for identification purposes.

4. Operation, Display Functions and Setting

4-1. Operator Interface

Overview of the EXA operator interface, including access levels and key functions.

4-2. Explanation of Operating Keys

Detailed explanation of the function of each key on the EXA operator interface.

4-3. Setting Passcodes

Procedure for setting passcode protection for different operating levels.

4-4. Display Examples

Examples illustrating button presses and screen sequences during operation.

4-5. Display Functions

Explains how to access and interpret various display functions for pH, ORP, and rH.

4-5-1. Display Functions pH (Default)

Illustrates the display flow for pH measurement and related functions.

4-5-2. Display Functions pH (ORP)

Illustrates the display flow for ORP measurement and related functions.

4-5-3. Display Functions pH (rH)

Illustrates the display flow for rH measurement and related functions.

5. Parameter Setting

5-1. Maintenance Mode

Standard operation using maintenance mode for parameter setup.

5-2. Commissioning Mode

Steps to set up the EXA for peak performance in custom applications.

5-3. Notes for Guidance in the Use of Service Coded Settings

Guidance and detailed explanations for using service codes for advanced configuration.

6. Calibration

6-1. Automatic Calibration

Step-by-step guide for performing automatic calibration using buffer tables.

6-2. Manual Calibration

Method for manual adjustment of asymmetry potential or 2-point calibration.

6-3. Sample Calibration

Routine for calibrating using a representative process sample.

6-4. Data Entry

Entering calibration data directly via service codes.

6-5. Calibration Procedures

Detailed procedures for various calibration methods.

6-5-1. Automatic Calibration

Detailed screen flow for performing an automatic calibration.

6-5-2. Automatic Calibration with HOLD Active

Performing automatic calibration while keeping the HOLD function active.

6-5-3. Manual Calibration (2nd Parameter Calibration)

Guide for manual calibration, including 2-point adjustment.

Manual Calibration of Zero Point according to IEC 746-2

Steps for manual calibration of the zero point.

Manual Calibration of mV Offset for ORP (2nd Parameter)

Steps for manual calibration of the ORP offset (Asymmetry potential).

6-5-4. Sample Calibration

Procedure for calibrating using a process sample with lab analysis.

7. Maintenance

7-1. Periodic Maintenance for the EXA PH402 Converter

Routine cleaning and component replacement for the converter unit.

7-2. Periodic Maintenance for the Sensor System

General advice on sensor cleaning, electrolyte replenishment, and recalibration frequency.

8. Troubleshooting

8-1. Diagnostics

Overview of self-diagnostics, electrode checks, and error signaling.

8-1-1. Off-line Calibration Checks

Checks performed after calibration for asymmetry potential and slope.

8-1-2. On-line Impedance Checks

System for checking sensor impedance over a wide range for diagnostics.

9. Spare Parts

Table 9-1. Itemized Parts List

A list of available spare parts with their corresponding part numbers.

10. Appendix

10-1. User Setting Table

A table summarizing default and user-configurable settings for various functions.

10-2. Configuration Checklist for PH402G

Checklist to verify configuration settings against standard and optional parameters.

10-3. Setup for Sensor Compatibility

General information on sensor compatibility and programmable inputs.

10-4. Setup for Other Functions

Guidance on setting up contact outputs, current outputs, wash cleaning, and communications.

10-5. Set Up for Pfaudler Type 18 Sensor

Steps for setting up impedance measurement, temperature sensor, and calibration for Pfaudler sensors.

10-6. Field Change Order

Summary of software changes and updates for the PH402.

GLOSSARY

pH (-log [H+])

Definition of pH as a logarithmic measure of Hydrogen ion activity.

ORP

Definition of Oxidation-Reduction Potential as a measure of oxidizing/reducing power.

rH

Definition of rH as a composite value indicating oxidizing power with compensation.

Asymmetry Potential

Difference between isothermal point of intersection and the zero point.

Slope

Sensitivity of pH electrode, expressed as mV/pH percentage.

ITP

Isothermal point of intersection, where temperature response is null.

Zero Point

pH value where the electrode combination yields 0 mV output.

Error Codes

E0 Buffer Solution Temperature

Error code E0 for buffer solution temperature outside range 0-50°C.

E1 Measurement Failed to Stabilize

Error code E1 for measurement stabilization failure during calibration.

E2 Asymmetry Potential Too High

Error code E2 for asymmetry potential exceeding set limits.

E3 Slope (Sensitivity) is Outside Limits

Error code E3 for slope sensitivity falling outside specified limits.

E4.1 Impedance of Input 1 Too Low

Error code E4.1 for low impedance on input 1, indicating potential breakage.

E4.2 Impedance of Input 2 Too Low

Error code E4.2 for low impedance on input 2, indicating potential breakage.

E5.1 Impedance of Input 1 Too High

Error code E5.1 for high impedance on input 1, indicating disconnection or pollution.

E5.2 Impedance of Input 2 Too High

Error code E5.2 for high impedance on input 2, indicating disconnection or pollution.

E10 EEPROM Write Failure

Error code E10 indicating a failure to write data to EEPROM.

E11 Wash Response Time Check Failure

Error code E11 related to wash response time or recovery time issues.

E12 ORP/rH Outside of Preset Limits

Error code E12 for ORP or rH values exceeding preset limits.

E14 No Valid Calibration Data

Error code E14 indicating missing or invalid calibration data.

E20 All Programmed Data Lost

Error code E20 indicating that all programmed data has been lost.

E23 Zeropoint Outside Limits

Error code E23 for zeropoint falling outside specified limits.

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