Troubleshooting
Printing Issues
174
P1066582-003   ZT400 Series™ User Guide 8/25/15
Vertical drift in 
top-of-form position
The printer is out of calibration. Calibrate the printer. See Calibrate the Ribbon 
and Media Sensors on page 142.
The platen roller is dirty. Clean the printhead and platen roller. See Clean 
the Printhead and Platen Roller on page 156.
Vertical image or 
label drift
The printer is using 
non-continuous labels but is 
configured in continuous mode.
Set the printer for the correct media type 
(gap/notch, continuous, or mark—see Media 
Type on page 102) and calibrate the printer, if 
necessary (see Calibrate the Ribbon and Media 
Sensors on page 142).
The media sensor is calibrated 
improperly.
Calibrate the printer. See Calibrate the Ribbon 
and Media Sensors on page 142.
The platen roller is dirty. Clean the printhead and platen roller. See Clean 
the Printhead and Platen Roller on page 156.
Improper printhead pressure 
settings (toggles).
Adjust the printhead pressure to ensure proper 
functionality. See Adjust the Printhead Pressure 
on page 147.
The media or ribbon is loaded 
incorrectly.
Ensure that the media and ribbon are loaded 
correctly. See Load the Ribbon on page 58 and 
Load the Media on page 32.
Incompatible media. You must use media that meets the printer 
specifications. Ensure that the interlabel gaps or 
notches are 2 to 4 mm and consistently placed 
(see Media Specifications on page 218).
The bar code printed 
on a label does not 
scan.
The bar code is not within 
specifications because the print 
is too light or too dark.
Perform the FEED Self Test on page 190. Adjust 
the darkness or print speed settings as necessary.
There is not enough blank 
space around the bar code.
Leave at least 1/8 in. (3.2 mm) between the bar 
code and other printed areas on the label and 
between the bar code and the edge of the label.
Auto Calibrate failed. The media or ribbon is loaded 
incorrectly.
Ensure that the media and ribbon are loaded 
correctly. See Load the Ribbon on page 58 and 
Load the Media on page 32.
The sensors could not detect the 
media or ribbon.
Calibrate the printer. See Calibrate the Ribbon 
and Media Sensors on page 142.
The sensors are dirty or 
positioned improperly.
Ensure that the sensors are clean and properly 
positioned.
The media type is set 
incorrectly.
Set the printer for the correct media type 
(gap/notch, continuous, or mark). See Media 
Type on page 102.
Table 16 • Printing Issues (Continued)
Issue Possible Cause Recommended Solution