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Zoeller QWIK JON ULTIMA 202 - User Manual

Zoeller QWIK JON ULTIMA 202
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© Copyright 2017 Zoeller
®
Co. All rights reserved.
QWIK JON
®
ULTIMA 202 SYSTEMS
INSTALLATION INSTRUCTIONS
1. To reduce the risk of electrical shock, a properly grounded receptacle or
control box of grounding type must be installed and protected by a ground
fault circuit interrupter (GFCI) in accordance with the National Electrical
Code and applicable local codes. Never remove ground pin from plug.
2. Make certain that the ground fault interrupter protected receptacle is within
reach of the pump’s power supply cord. DO NOT USE AN EXTENSION
CORD. Extension cords that are too long or too light do not deliver sufcient
voltage to the pump motor and could present a safety hazard if the insulation
were to become damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped with fuses or circuit
breakers of proper capacity. A separate branch circuit, sized according to
the National Electrical Code for the current shown on the pump name plate,
is recommended.
4. Testing for ground. As a safety measure, each electrical outlet should be
checked for ground using an Underwriters Laboratory Listed circuit analyzer
which will indicate if the power, neutral and ground wires are correctly
connected to your outlet. If they are not, call a qualied, licensed electrician.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS
POWER SOURCE BEFORE HANDLING. If pump is wired direct, de-energize
the circuit at the control box. Grounded pumps are supplied with a 3-prong
grounded plug to help protect you against the possibility of electrical shock.
DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN.
To reduce the risk of electrical shock, a properly grounded receptacle of
grounding type must be installed and protected by a ground fault circuit
interrupter (GFCI) or residual current device (RCD) in accordance with
National Electrical Code and applicable local codes.
6. Installation and servicing of electrical circuits and hardware should only be
performed by a qualied, licensed electrician.
7. Check to be sure your power source is adequate to handle the amperage
requirements of the motor as indicated on the pump or name plate.
NOTICE TO INSTALLER: Instructions must remain with installation.
FM2369
1117
Supersedes
0917
P/N 018507
MODEL NO. ____________________
DATE CODE: __________________
DATE INSTALLED: _____________
SEE BELOW FOR LIST OF WARNINGS
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
Visit our web site:
zoellerpumps.com
SAFETY INSTRUCTIONS
REFER TO CAUTIONS AND WARRANTY ON PAGE 2.
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this
symbol on the pump or in the manual, look for one of the
following signal words and be alert to the potential for
personal injury or property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or
property damage.
Warns of electrical shock hazards that CAN cause serious
personal injury, death or major property damage.
Identies any terminal which is intended for connection
to an external conductor for protection against electrical
shock in case of a fault, or the terminal of a protective
earth (ground) electrode.
Read operator's manual.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
CAUTION
PREINSTALLATION CHECKLIST - ALL INSTALLATIONS
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test/
oil ll plugs from the pump.
2. Carefully read the literature provided to familiarize yourself with specic details regarding installation and use. These materials should be retained for future reference.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
U.S. Patent Nos.
7,203,976; 9,352,327;
8,562,287
Canadian Patent No.
2,512,023

Questions and Answers

  • R
    Ricky MooreAug 17, 2025
    How to troubleshoot a Zoeller Plumbing Product pump that won't start?
    • M
      Miranda GibsonAug 17, 2025
      If your Zoeller Plumbing Product pump won't start or run, there are a few potential causes. It could be due to low voltage, a blown fuse, or an open circuit. In this case, have a qualified electrician check the fuse and circuit. Another possibility is that the impeller is bound, in which case you should contact a Zoeller Service Station. Lastly, debris on the float switch can also prevent the pump from starting; remove any debris you find.
  • J
    Jason FuentesAug 23, 2025
    What to do if water level is too high before Zoeller Plumbing Product pump turns on?
    • D
      Deanna CruzAug 23, 2025
      If the water level is excessively high before your Zoeller Plumbing Product pump turns on, it's likely that the float “ON” point is adjusted too high. To resolve this, lower the upper float stop.
  • A
    Ashley HowardAug 28, 2025
    Why does my Zoeller Plumbing Product pump start too soon?
    • C
      Carolyn FitzgeraldAug 28, 2025
      If your Zoeller Plumbing Product pump starts too soon, the float “ON” point is likely adjusted too low. Raise the float stops, making sure the float is between the two stops.
  • D
    Drew RiggsNov 3, 2025
    What to do if my Zoeller Plumbing Product pump won't shut off?
    • H
      Harry ArnoldNov 4, 2025
      If your Zoeller Plumbing Product pump won't shut off or runs too long before pumping water, several factors could be at play. Debris might be lodged under the float; try removing any debris from around it. There may be an issue with the float switch itself, in which case you should contact a Zoeller Service Station. The float “Off” point might be adjusted too low, so raise the lower float stop. Also, the pump could be air-locked; ensure the vent hole in the discharge pipe is clear. If the water level is too low, raise the lower float stop. Finally, accumulated waste material blocking the flow to the pump intake could be the problem. Hold the flush handle down on the toilet for 15 seconds. If it doesn't clear, unplug, wait 30 minutes, plug back in, and repeat. If it still won't turn off, th...
  • S
    Sandra CurryNov 9, 2025
    Why is my Zoeller Plumbing Product pump delivering little or no water?
    • A
      Ashlee SuttonNov 9, 2025
      If your Zoeller Plumbing Product pump isn't delivering enough water, it could be due to several reasons. Start by checking for debris around the intake and cleaning the area. A blockage in the discharge pipe could also be the culprit; remove the pipe and flush out any debris. Low or incorrect voltage can also cause this issue, so have a qualified electrician check the house wiring. A damaged impeller could be the problem, in which case you should contact a Zoeller Service Station. Incorrect float adjustment may also be the cause, so contact the Product Support Department. Additionally, the pump might be air-locked; ensure the vent hole in the discharge pipe is clear. Finally, the vertical lift may be too high; consider changing the discharge piping or contacting the Product Support Departm...

Summary

Safety Instructions

General Safety Guidelines

Essential safety rules for electrical and operational precautions during installation and use.

Safety Symbol Interpretation

Explanation of safety alert symbols and their meanings for hazard identification.

Preinstallation Checklist

Inspect Materials and Read Literature

Ensure all materials are inspected and installation literature is thoroughly reviewed before starting.

Cautions and Notes for Use

Prohibited Materials and Usage

Details materials not to be used, plumbing requirements, temperature limits, and chemical restrictions.

Installation and Service Notes

Guidelines for professional service, installation limits, pump specifications, and fixture compatibility.

Limited Warranty Information

Warranty Coverage and Exclusions

Explains warranty period, exclusions, and conditions for product defects and performance.

Installation Tips and Best Practices

Helpful Installation Hints

Provides advice on leveling, seals, vent pipes, and recording model information for easier installation.

Installation Dos and Donts

Outlines recommended actions and critical prohibitions for proper unit installation and operation.

Typical Piping Configurations

Plumbing Code Compliance

Emphasizes adherence to all applicable electrical and plumbing codes for installations.

Service Parts Identification

Qwik Jon Ultima Model Parts

Lists and identifies specific part numbers for Qwik Jon Ultima models 202-A & B and 202-C.

Troubleshooting Guide

Pump Start and Run Issues

Diagnoses and resolves common issues related to pump starting, running, and float switch adjustments.

Water Level and Flow Problems

Addresses problems with water level regulation, pump shut-off, and low water delivery output.

Safety Precautions During Service

Highlights critical safety measures, including power disconnection and waiting periods before servicing.

Prohibited Disposal and Cleaning

Advises against disposing of specific items in the pump and recommends cleaning methods for the exterior.

Location Selection

Floor, Water, and Electrical Requirements

Specifies structural, water supply, and electrical connection needs for the pump unit's installation location.

Sewage and Venting Requirements

Details sewage line connection needs, pipe sizes, vent pipe requirements, and access for built-in units.

Toilet Assembly

Parts and Assembly Notes

Lists components for toilet assembly and provides important notes on using pipe dope and tightening hardware.

Water Supply and Tank-to-Bowl Connection

Illustrates water supply hook-up and the process for securely connecting the toilet tank to the bowl.

Rough-in Installation Procedures

Stand-Alone Rough-in Steps

Details positioning the pump unit and toilet for stand-alone installations, marking locations, and temporary removal.

Behind-the-Wall Rough-in Steps

Explains requirements for behind-the-wall installations, including extension kits and pipe measurement.

Piping Installation

Discharge and Vent Piping

Guides on cutting, fitting, and solvent welding discharge and vent pipes, including code compliance and fittings.

Connecting Additional Fixtures

Provides instructions for connecting additional bathroom fixtures via side inlets and installing check valves.

Final Toilet Installation

Assembly, Connections, and Testing

Covers installing closet bolts, anchoring, water/power hookups, flushing, and leak checks.

Zoeller QWIK JON ULTIMA 202 Specifications

General IconGeneral
ModelQWIK JON ULTIMA 202
CategoryWater Pump
Horsepower0.5 HP
Voltage115V
Maximum Fluid Temperature130°F
Cord Length10 ft
Maximum Head25 ft
Switch TypeAutomatic
TypeSubmersible
Discharge Size1-1/2 in

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