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Zoeller QWIK JON ULTIMA 202 User Manual

Zoeller QWIK JON ULTIMA 202
20 pages
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© Copyright 2017 Zoeller
®
Co. All rights reserved.
QWIK JON
®
ULTIMA 202 SYSTEMS
INSTALLATION INSTRUCTIONS
1. To reduce the risk of electrical shock, a properly grounded receptacle or
control box of grounding type must be installed and protected by a ground
fault circuit interrupter (GFCI) in accordance with the National Electrical
Code and applicable local codes. Never remove ground pin from plug.
2. Make certain that the ground fault interrupter protected receptacle is within
reach of the pump’s power supply cord. DO NOT USE AN EXTENSION
CORD. Extension cords that are too long or too light do not deliver sufcient
voltage to the pump motor and could present a safety hazard if the insulation
were to become damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped with fuses or circuit
breakers of proper capacity. A separate branch circuit, sized according to
the National Electrical Code for the current shown on the pump name plate,
is recommended.
4. Testing for ground. As a safety measure, each electrical outlet should be
checked for ground using an Underwriters Laboratory Listed circuit analyzer
which will indicate if the power, neutral and ground wires are correctly
connected to your outlet. If they are not, call a qualied, licensed electrician.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS
POWER SOURCE BEFORE HANDLING. If pump is wired direct, de-energize
the circuit at the control box. Grounded pumps are supplied with a 3-prong
grounded plug to help protect you against the possibility of electrical shock.
DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN.
To reduce the risk of electrical shock, a properly grounded receptacle of
grounding type must be installed and protected by a ground fault circuit
interrupter (GFCI) or residual current device (RCD) in accordance with
National Electrical Code and applicable local codes.
6. Installation and servicing of electrical circuits and hardware should only be
performed by a qualied, licensed electrician.
7. Check to be sure your power source is adequate to handle the amperage
requirements of the motor as indicated on the pump or name plate.
NOTICE TO INSTALLER: Instructions must remain with installation.
FM2369
1117
Supersedes
0917
P/N 018507
MODEL NO. ____________________
DATE CODE: __________________
DATE INSTALLED: _____________
SEE BELOW FOR LIST OF WARNINGS
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
Visit our web site:
zoellerpumps.com
SAFETY INSTRUCTIONS
REFER TO CAUTIONS AND WARRANTY ON PAGE 2.
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this
symbol on the pump or in the manual, look for one of the
following signal words and be alert to the potential for
personal injury or property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or
property damage.
Warns of electrical shock hazards that CAN cause serious
personal injury, death or major property damage.
Identies any terminal which is intended for connection
to an external conductor for protection against electrical
shock in case of a fault, or the terminal of a protective
earth (ground) electrode.
Read operator's manual.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
CAUTION
PREINSTALLATION CHECKLIST - ALL INSTALLATIONS
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test/
oil ll plugs from the pump.
2. Carefully read the literature provided to familiarize yourself with specic details regarding installation and use. These materials should be retained for future reference.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
U.S. Patent Nos.
7,203,976; 9,352,327;
8,562,287
Canadian Patent No.
2,512,023

Questions and Answers:

Zoeller QWIK JON ULTIMA 202 Specifications

General IconGeneral
ModelQWIK JON ULTIMA 202
CategoryWater Pump
Horsepower0.5 HP
Voltage115V
Maximum Fluid Temperature130°F
Cord Length10 ft
Maximum Head25 ft
Switch TypeAutomatic
TypeSubmersible
Discharge Size1-1/2 in

Summary

Safety Instructions

General Safety Guidelines

Essential safety rules for electrical and operational precautions during installation and use.

Safety Symbol Interpretation

Explanation of safety alert symbols and their meanings for hazard identification.

Preinstallation Checklist

Inspect Materials and Read Literature

Ensure all materials are inspected and installation literature is thoroughly reviewed before starting.

Cautions and Notes for Use

Prohibited Materials and Usage

Details materials not to be used, plumbing requirements, temperature limits, and chemical restrictions.

Installation and Service Notes

Guidelines for professional service, installation limits, pump specifications, and fixture compatibility.

Limited Warranty Information

Warranty Coverage and Exclusions

Explains warranty period, exclusions, and conditions for product defects and performance.

Installation Tips and Best Practices

Helpful Installation Hints

Provides advice on leveling, seals, vent pipes, and recording model information for easier installation.

Installation Do's and Don'ts

Outlines recommended actions and critical prohibitions for proper unit installation and operation.

Typical Piping Configurations

Plumbing Code Compliance

Emphasizes adherence to all applicable electrical and plumbing codes for installations.

Service Parts Identification

Qwik Jon Ultima Model Parts

Lists and identifies specific part numbers for Qwik Jon Ultima models 202-A & B and 202-C.

Troubleshooting Guide

Pump Start and Run Issues

Diagnoses and resolves common issues related to pump starting, running, and float switch adjustments.

Water Level and Flow Problems

Addresses problems with water level regulation, pump shut-off, and low water delivery output.

Safety Precautions During Service

Highlights critical safety measures, including power disconnection and waiting periods before servicing.

Prohibited Disposal and Cleaning

Advises against disposing of specific items in the pump and recommends cleaning methods for the exterior.

Location Selection

Floor, Water, and Electrical Requirements

Specifies structural, water supply, and electrical connection needs for the pump unit's installation location.

Sewage and Venting Requirements

Details sewage line connection needs, pipe sizes, vent pipe requirements, and access for built-in units.

Toilet Assembly

Parts and Assembly Notes

Lists components for toilet assembly and provides important notes on using pipe dope and tightening hardware.

Water Supply and Tank-to-Bowl Connection

Illustrates water supply hook-up and the process for securely connecting the toilet tank to the bowl.

Rough-in Installation Procedures

Stand-Alone Rough-in Steps

Details positioning the pump unit and toilet for stand-alone installations, marking locations, and temporary removal.

Behind-the-Wall Rough-in Steps

Explains requirements for behind-the-wall installations, including extension kits and pipe measurement.

Piping Installation

Discharge and Vent Piping

Guides on cutting, fitting, and solvent welding discharge and vent pipes, including code compliance and fittings.

Connecting Additional Fixtures

Provides instructions for connecting additional bathroom fixtures via side inlets and installing check valves.

Final Toilet Installation

Assembly, Connections, and Testing

Covers installing closet bolts, anchoring, water/power hookups, flushing, and leak checks.

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