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3M 3M-Matic 7000a Pro User Manual

3M 3M-Matic 7000a Pro
176 pages
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NA - ENG
March 2017
3M
-M
a
tic
7000a-7000a3 Pro
Page i
Important Safety Information
BEFORE INSTALLING OR OPER
ATING THIS EQUIPMENT
Read, understand and follow all safety and operating instructions.
Spare Parts
It is recommended y
ou immediately order the spare parts listed in the “Spare
Parts/Service Information” section. These parts are expected to wear through
normal use, and should be kept on hand to minimize production delays.
Serial #:
For re
ference, record machine serial number here.
Instructions and Parts List
3M-Matic
7000a-7000a3 Pro
Adjustable Case Sealer with
AccuGlide
3 Taping Heads
Type 22100

Table of Contents

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3M 3M-Matic 7000a Pro Specifications

General IconGeneral
Brand3M
Model3M-Matic 7000a Pro
CategoryFood Saver
LanguageEnglish

Summary

Instructions and Parts List

Important Safety Information

Critical safety guidelines before installing or operating the equipment.

Spare Parts

Recommendation to order spare parts for wear and to minimize production delays.

Replacement Parts and Service Information

Technical Assistance / Replacement Parts and Additional Manuals

Contact information for technical assistance, replacement parts, and manuals.

1. Introduction

1.1 Manufacturing Specifications / Description / Intended Use

Details the machine's specifications, description, and intended use for sealing containers.

1.2 How to Read and Use the Instruction Manual

Guidance on reading and utilizing the instruction manual effectively, including its structure and maintenance.

2. General Information

2.1 Data Identifying Manufacturer and Machine

Provides manufacturer details and identification information for the machine.

2.2 Data for Technical Assistance and Service

Information on how to obtain technical assistance and service for the machine.

2.3 Warranty

3. Safety

3.1 General Safety Information

Read all instructions carefully before operating or servicing the machine.

3.2 Explanation of Signal Word and Possible Consequences

Explains safety alert symbols (Danger, Warning, Caution) and their meanings.

3.3 Table of Warnings

3.4 Operator’s Qualifications

Defines the required qualifications for machine operators and technicians.

3.5 Number of Operators

Discusses the recommended number of operators for safe work performance.

3.6 Instructions for a Safe Use of the Machine / Definition of Operator’s Qualifications

Specifies safe usage instructions and defines operator qualifications.

3.7 Residual Hazards

Highlights hazards that cannot be eliminated and require operator awareness.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

Provides measures to prevent hazards that exist but cannot be eliminated.

3.9 Personal Safety Measures

Recommends personal safety equipment based on user recommendations.

3.10 Predictable Actions which are Incorrect and Not Allowed

Lists incorrect and not allowed actions for operating and maintaining the machine.

3.11 Operator’s Skill Levels Required to Perform the Main Operations on the Machine

3.12 Component Locations

3.13 Table of Warnings and Replacements Labels

4. Specifications

4.1 Power Requirements

Specifies electrical requirements: voltage, frequency, current, and wattage.

4.2 Operating Rate

Details the machine's belt speed and production rate dependency.

4.3 Operating Conditions

Defines the recommended environmental conditions for machine operation.

4.4 Machine Noise Level

Provides measurements of acoustic pressure at different distances from the machine.

4.5 Set-Up Recommendations

4.6 Tape

Specifies the type of tape recommended for use with the machine.

4.7 Tape Width

Defines the minimum and maximum tape width specifications.

4.8 Tape Roll Diameter

Specifies the maximum tape roll diameter and core size.

4.9 Tape Application Leg Length – Standard

Details the standard tape application leg length and its tolerance.

4.10 Box Board

Describes the specifications for box board material (RSC, bursting test).

4.11 Box Weight and Size Capacities

Outlines the supported box weight and dimensions for the machine.

4.12 Machine Dimensions

5. Shipment, Handling, and Storage

5.1 Shipment and Handling of Packed Machine

Covers machine fixation, pallet handling, and packaging for transport.

5.2 Packaging for Overseas Shipment (Optional)

Describes optional packaging for sea freight shipments.

5.3 Handling and Transportation of Uncrated Machine

Provides guidelines for handling and transporting the machine without its pallet.

5.4 Storage of the Packed or Unpacked Machine

Offers precautions for storing the machine when not in use.

6. Unpacking

6.1 Uncrating

Step-by-step instructions for removing the machine from its shipping box.

6.2 Disposal of Packaging Materials

Lists packaging materials and advises on following environmental directives.

7. Installation

7.1 Operating Conditions

Specifies the required dry and clean environment for machine operation.

7.2 Space Requirements for Machine Operation and Maintenance Work

Details minimum distances from walls and minimum height for operation.

7.3 Tool Kit Supplied with Machine

Lists tools provided with the machine for setup and maintenance.

7.4 Machine Set-Up / Bed Height

Guides on lifting the machine and adjusting its bed height using adjustable legs.

7.5 Removal of Plastic Ties

7.6 Assembly Completion

Steps for completing the assembly of key components like the handle and rollers.

7.7 Completion of Taping Heads

7.8 Outboard Tape Roll Holder

Instructions for installing an optional outboard tape roll holder.

7.9 Preliminary Electric Inspection

Checks to perform before connecting the machine to the mains power.

7.10 Machine Connection to the Mains

Details on connecting the machine to the power supply safely.

8. Theory of Operation

8.1 Description of the Working Cycle

Explains how the machine seals cartons step-by-step.

8.2 Definition of Running Mode

Describes the single automatic operating mode of the case sealer.

8.3.1 Normal Stop Procedure

Details the procedure for stopping the machine normally or due to power failure.

8.3.2 Emergency Stop

Explains the location and function of the latching emergency stop button.

9. Controls

9.1 Box Width/Side Guide Adjusting Knobs

Instructions for adjusting box width and side guides using specific knobs.

9.2 Box Height Adjusting Crank

Explains how to adjust the machine's box height using the crank.

9.3 On/Off Switch

Identifies the main power switch for turning the machine on and off.

9.4 Lockable Emergency Stop Button

Describes the function and operation of the lockable emergency stop button.

10. Safety Devices of the Machine

10.1 Blade Guards

Explains the function of blade guards on the taping units.

10.2 Emergency Stop Button

Details the operation of the emergency stop button for machine shutdown.

10.3 Electric System / Circuit Breaker

Information about the circuit breaker protecting the electric system from overloads.

11. Set-Up and Adjustments

11.1 Box Width Adjustment

Steps for adjusting the machine to accommodate different box widths.

11.2 Box Height Adjustment

Instructions on how to adjust the machine's box height setting.

11.3 Adjustment of Top Flap Compression Rollers

Guides on adjusting compression rollers to press top flaps together.

11.4 Changing the Tape Leg Length

Procedure for changing the tape leg length on the taping heads.

11.5 Special Set-Up Procedure for Outer Column Re-Positioning

12. Operation

12.1 Operator’s Correct Working Position and Operational Flow

Describes the correct operator position and the sequence of operations for sealing boxes.

12.2 Starting the Machine

Steps for safely starting the machine after checking the conveyor bed.

12.3 Starting Production

How to begin production after machine adjustment and safety checks.

12.4 Tape Replacement and Threading

Instructions for replacing tape and threading it through the taping head.

12.5 Box Size Adjustment

Refers to section 11 for repeating operations related to box size adjustment.

12.6 Cleaning

Procedure for cleaning the machine, including safety precautions.

12.7 Table of Operation Adjustments - Operator Qualifications

12.8 Safety Devices Inspection

Details inspections for key safety devices like blade guards and emergency stop buttons.

12.9 Trouble Shooting Guide

Provides a guide to diagnose and correct common machine problems.

13. Maintenance and Repairs

13.1 Safety Measures (see section 3)

References safety measures outlined in Section 3 for maintenance activities.

13.2 Tools and Spare Parts Supplied with the Machine

Information on tools and spare parts included with the machine.

13.3 Recommended Frequency of Inspection and Maintenance Operations

A table detailing the recommended frequency for inspection and maintenance tasks.

13.4 Inspections to be Performed Before and after every Maintenance Operation

Steps for performing inspections before and after any maintenance operation.

13.5 Check Efficiency of Safety Features

Checks to ensure the proper functioning of all safety features on the machine.

13.6 Cleaning of Machine

Provides instructions for cleaning the machine components regularly.

13.7 Cleaning of Cutter Blade

13.8 Box Drive Belt Replacement

Detailed steps for replacing the lower and upper drive belts on the machine.

13.9 Box Drive Pulley Rings

13.10 Box Drive Belt Tension

Explains how to adjust and maintain proper tension for the box drive belts.

13.11 List of the Maintenance Operations

14. Additional Instructions

14.1 Information for Disposal of Machine (ELV)

Provides information on machine disposal and its material composition.

14.2 Emergency Procedures

Outlines emergency procedures, including disconnecting power and fire safety.

15. Additional Information

15.1 Statement of Conformity

Statement of conformity for the machine.

15.2 Emission of Hazardous Substances

Information regarding hazardous substance emissions.

16. Technical Documentation and Information

16.2 Spare Parts Order

Instructions on how to order replacement parts, including required information.

Options and Accessories

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