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3M 3M-Matic 8000a User Manual

3M 3M-Matic 8000a
176 pages
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NA - ENG
March 2017
3M-Matic
8000a-8000a3
Page i
Instructions and Parts List
Important Safety Information
BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Read, understand and follow all safety and operating instructions.
Spare Parts
It is recommended you immediately order the spare parts listed in the “Spare
Parts/Service Information” section. These parts are expected to wear through
normal use, and should be kept on hand to minimize production delays.
3M-Matic
8000a-8000a3
Type 11600
Adjustable Case Sealer with
AccuGlide
3 Taping Heads
Serial #:
For reference, record machine serial number here.

Table of Contents

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3M 3M-Matic 8000a Specifications

General IconGeneral
Brand3M
Model3M-Matic 8000a
CategoryFood Saver
LanguageEnglish

Summary

Important Safety Information

Spare Parts

Replacement Parts and Service Information

Technical Assistance / Replacement Parts and Additional Manuals:

Contact information for technical help and ordering manuals.

Identification Plate

Details about the machine's identification plate for referencing.

Abbreviations and Acronyms

List of Abbreviations/Acronyms

Glossary of terms and abbreviations used in the manual.

1. Introduction

1.1 Manufacturing Specifications / Description / Intended Use

Details the machine's specifications, purpose, and design.

1. Introduction (continued)

1.2 How to Read and Use the Instruction Manual

Guidance on understanding and utilizing the manual for safe operation.

2. General Information

2.1 Data Identifying Manufacturer and Machine

Information to identify the machine and its manufacturer.

2.2 Data for Technical Assistance and Service

Contact details for obtaining technical support and service.

2. General Information (continued)

2.3 Warranty

Outlines the equipment warranty terms, limitations, and remedies.

3. Safety

3.1 General Safety Information

Essential safety instructions for operating and maintaining the equipment.

3.2 Explanation of Signal Word and Possible Consequences

Explains safety alert symbols and their potential consequences.

3. Safety (continued)

3.3 Table of Warnings

Lists various warnings and precautions to prevent hazards.

3. Safety (continued)

3.4 Operator’s Qualifications

Defines the necessary qualifications for machine operators.

3.5 Number of Operators

Specifies the recommended number of operators for safe operation.

3.6 Instructions for a Safe Use of the Machine / Definition of Operator’s Qualifications

Guidelines for safe machine use and operator qualification definitions.

3.7 Residual Hazards

Highlights hazards that cannot be entirely eliminated.

3.9 Personal Safety Measures

Recommends personal safety equipment and practices.

3.10 Predictable Actions which are Incorrect and Not Allowed

Lists forbidden actions to ensure safe operation.

3. Safety (continued)

3.11 Operator’s Skill Levels Required to Perform the Main Operations on the Machine

Details the skill levels needed for various machine operations.

3. Safety (continued)

3.12 Component Locations

Identifies and illustrates the locations of machine components.

3. Safety (continued)

3.13 Table of Warnings and Replacements Labels (continued)

Lists warnings and corresponding replacement labels with part numbers.

4. Specifications

4.1 Power Requirements:

Electrical specifications including voltage, frequency, and wattage.

4.2 Operating Rate:

Details the machine's operational speed and rate.

4.3 Operating Conditions

Specifies environmental conditions for optimal machine performance.

4.4 Machine Noise Level:

Information on the acoustic pressure and noise levels of the machine.

4. Specifications (continued)

4.5 Set-Up Recommendations:

Guidelines for proper machine setup and configuration.

4.6 Tape

Specifies the type of tape suitable for the machine.

4.7 Tape Width

Indicates the range of tape widths compatible with the machine.

4.8 Tape Roll Diameter

Specifies the maximum tape roll diameter and core size.

4.9 Tape Application Leg Length – Standard

Details the standard length for tape application legs.

4.10 Box Board

Describes the specifications for the box board material.

4.11 Box Weight and Size Capacities

Outlines the capacities for box weight and dimensions.

4. Specifications (continued)

Minimum/Maximum Box Height Combinations

Illustrates box height ranges based on machine positioning.

4. Specifications (continued)

4.12 Machine Dimensions

Provides detailed physical dimensions of the machine.

5. Shipment-Handling-Storage-Transport

5.1 Shipment and Handling of Packed Machine

Instructions for safe shipment and handling of the packaged machine.

5.2 Packaging for Overseas Shipment (Optional)

Details options for packaging machines for international shipping.

5.3 Handling and Transportation of Uncrated Machine

Guidance on moving and transporting the machine without its packaging.

5.4 Storage of the Packed or Unpacked Machine

Recommendations for storing the machine properly.

6. Unpacking

6.1 Uncrating

Steps for safely removing the machine from its shipping container.

6.2 Disposal of Packaging Materials

Guidelines for disposing of packaging materials responsibly.

7. Installation

7.1 Operating Conditions

Specifies the environmental conditions for machine installation.

7.2 Space Requirements for Machine Operation and Maintenance Work

Details the necessary space and clearance for operation and maintenance.

7.3 Tool Kit Supplied with Machine

Lists the tools provided with the machine for setup.

7.4 Machine Set-Up / Bed Height

Instructions for adjusting the machine's bed height.

7. Installation (continued)

7.5 Removal of Plastic Ties

Steps for removing securing plastic ties from the machine.

7.6 Assembly Completion

Final steps for completing the machine assembly.

7. Installation (continued)

7.7 Completion of Taping Heads

Procedures for finishing the taping head installation.

7.8 Outboard Tape Roll Holder

Instructions for installing an optional outboard tape roll holder.

7.9 Preliminary Electric Inspection

Checks to perform before connecting the machine electrically.

7.10 Machine Connection to the Mains

Steps for connecting the machine to the power supply.

8. Theory of Operation

8.1 Description of the Working Cycle

Explains how the machine operates during its working cycle.

8.2 Definition of Running Mode

Defines the machine's single automatic operating mode.

8.3 Normal Stop Procedure

Steps for properly stopping the machine during normal operation.

8.3.2 Emergency Stop

Describes the function and location of the emergency stop button.

9. Controls

9.1 Box Width Adjusting Knobs

Details the operation of knobs used for adjusting box width.

9.2 Box Height Adjusting Crank

Explains how to use the crank for adjusting box height.

9.3 On/Off Switch

Identifies the main switch for turning the machine on and off.

9.4 Latching Emergency Stop Button

Describes the function and location of the emergency stop button.

10. Safety Devices of the Machine

10.1 Blade Guards

Information on the blade guards that protect the cutting blades.

10.2 Emergency Stop Button

Details on how to use the emergency stop button to halt the machine.

10.3 Electric System / Circuit Breaker

Explains the electric system protection and circuit breaker function.

11. Set-Up and Adjustments

11.1 Box Width Adjustment

Steps for adjusting the machine to accommodate different box widths.

11.2 Box Height Adjustment

Procedure for setting the machine to the correct box height.

11.3 Adjustment of Top Flap Compression Rollers

How to adjust the compression rollers for proper flap sealing.

11.4 Changing the Tape Leg Length

Instructions for modifying the tape leg length for different box types.

11. Set-Up and Adjustments (continued)

11.5 Special Set-Up Procedure for Outer Column Re-Positioning

Advanced steps for re-positioning outer columns for height adjustment.

11.6 Run Boxes to Check Adjustment

How to test adjustments by running boxes through the machine.

12. Operation

12.1 Operator’s Correct Working Position and Operational Flow

Guides the operator on the correct stance and workflow.

12.2 Starting the Machine

Steps for safely starting the machine before operation.

12.3 Starting Production

Procedures for commencing production after setup.

12.4 Tape Replacement and Threading

Instructions for replacing and threading the tape.

12.5 Box Size Adjustment

Refers to the set-up section for adjusting box sizes.

12.6 Cleaning

Guidelines for cleaning the machine components.

12.7 Table of Operation Adjustments - Operator Qualifications

Summary of adjustments and operator qualifications needed.

12.8 Safety Devices Inspection

How to inspect the machine's safety features.

12. Operation (continued)

12.9 Trouble Shooting Guide

A guide to diagnosing and resolving common operational problems.

13. Maintenance and Repairs

13.1 Safety Measures (see section 3)

Safety precautions to observe during maintenance and repair tasks.

13.2 Tools and Spare Parts Supplied with the Machine

Information on tools and spare parts included with the machine.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Schedule for routine inspections and maintenance tasks.

13.4 Inspections to be Performed Before and after every Maintenance Operation

Procedures for inspections before and after maintenance.

13.5 Check Efficiency of Safety Features

How to verify the proper functioning of safety features.

13.6 Cleaning of Machine

Routine cleaning procedures for the machine.

13. Maintenance and Repairs (continued)

13.7 Cleaning of Cutter Blade

How to clean the cutter blade to prevent adhesive buildup.

13.8 Box Drive Belt Replacement

Step-by-step guide for replacing the drive belts.

13. Maintenance and Repairs (continued)

13.9 Box Drive Pulley Rings

Guidance on checking and replacing drive pulley rings for wear.

13. Maintenance and Repairs (continued)

13.10 Drive Belt Tension

Instructions for adjusting drive belt tension for optimal performance.

13. Maintenance and Repairs (continued)

13.11 Taping Heads

Procedures related to the maintenance and adjustment of taping heads.

13. Maintenance and Repairs (continued)

13.12 List of the Maintenance Operations

A log for recording performed maintenance operations.

14. Additional Instructions

14.1 Information for Disposal of Machine (ELV)

Information on the proper disposal of the machine according to regulations.

14.2 Emergency Procedures

Actions to take in case of emergencies like fire or danger.

15. Additional Information

15.1 Statement of Conformity

Declaration of the machine's compliance with standards.

15.2 Emission of Hazardous Substances

Information regarding any hazardous substances emitted by the machine.

16. Technical Documentation and Information

16.1 Technical Diagrams - Electric

Electrical diagrams illustrating the machine's wiring and components.

16. Technical Documentation and Information (continued)

16.2 Spare Parts Order

Instructions and information for ordering replacement parts.

16. Technical Documentation and Information (continued)

Options and Accessories

Lists available optional accessories and their part numbers.

Replacement Parts and Service Information

Technical Assistance/Replacement Parts and Additional Manuals:

Contact info for technical help, replacement parts, and manuals.

Identification Plate

Details about the identification plate for referencing machine info.

Warranty

Equipment Warranty and Limited Remedy

Outlines warranty terms, limitations, and remedies for taping heads.

Intended Use

Taping Head Contents

General Information

Covers safety, handling, installation, operation, and specs.

How to use this Manual

Guidance on understanding and utilizing the manual for safe operation.

Important Safeguards

Explanation of Signal Word and Possible Consequences

Explains safety alert symbols and their potential consequences.

Specifications

1. Tape:

Specifies the type of tape suitable for the taping heads.

2. Tape Width:

Indicates the range of tape widths compatible with the heads.

3. Tape Roll Diameter:

Specifies the maximum tape roll diameter and core size.

4. Tape Application Leg Length - Standard

Details the standard length for tape application legs.

5. Box Size Capacities:

Specifies capacities for box size when used with case sealers.

6. Operating Rate:

Details the operational speed and rate for the taping heads.

7. Operating Conditions:

Specifies environmental conditions for optimal head performance.

8. Taping Head Dimensions:

Provides physical dimensions and weight of the taping heads.

Installation

Receiving And Handling

Instructions for inspecting the taping head assembly upon receipt.

Installation Guidelines

Guidelines for mounting taping heads in existing machinery.

Tape Leg Length

Instructions for adjusting tape leg length for different box types.

Tape Width Adjustment

Procedures for adjusting tape width or aligning tape.

Operation (continued)

Tape Loading – Upper Taping Head

Steps for loading tape into the upper taping head.

Tape Loading – Lower Taping Head

Steps for loading tape into the lower taping head.

Maintenance

Blade Replacement, Upper and Lower Taping Heads

Step-by-step guide for replacing the taping head blades.

Blade Guard

Information on the function and maintenance of blade guards.

Blade Oiler Pad

Details on the blade oiler pad and its maintenance.

Maintenance (continued)

Cleaning

Procedures for cleaning taping head components to prevent wear.

Applying/Buffing Roller Replacement

Instructions for replacing the applying and buffing rollers.

Adjustments

Tape Latch Alignment

Adjusting the tape latch for proper alignment with tape core width.

Tape Drum Friction Brake

Instructions for adjusting the tape drum friction brake tension.

Adjustments (continued)

Applying Mechanism Spring

Adjusting the spring for applying/buffing roller pressure.

One-Way Tension Roller

Procedures for adjusting the one-way tension roller.

Adjustments (continued)

Tape Leg Length

Adjusting tape leg length for different box dimensions.

Leading Tape Leg Length Adjustment

Adjusting the one-way tension roller for leading tape leg length.

Changing Tape Leg Length from 70 to 50mm [2 3/4-2 Inches]

Steps to convert tape leg length from 70mm to 50mm.

Troubleshooting

Troubleshooting Guide

Guide to diagnosing and resolving common taping head problems.

Spare Parts/Service Information

Recommended Spare Parts

Lists spare parts recommended for replacement due to normal wear.

Replacement Parts and Service

Refers to other sections for replacement parts ordering information.

Spare Parts/Service Information (continued)

Replacement Parts Illustrations and Parts Lists

Provides illustrations and lists for replacement parts.

Replacement Parts and Service Information

Technical Assistance/Replacement Parts and Additional Manuals:

Contact info for technical help, replacement parts, and manuals.

Identification Plate

Details about the identification plate for referencing machine info.

Warranty

Equipment Warranty and Limited Remedy

Outlines warranty terms, limitations, and remedies for taping heads.

Intended Use

Taping Head Contents

General Information

Covers safety, handling, installation, operation, and specs.

How to use this Manual

Guidance on understanding and utilizing the manual for safe operation.

Important Safeguards

Explanation of Signal Word and Possible Consequences

Explains safety alert symbols and their potential consequences.

Specifications

1. Tape:

Specifies the type of tape suitable for the taping heads.

2. Tape Width:

Indicates the range of tape widths compatible with the heads.

4. Tape Application Leg Length - Standard

Details the standard length for tape application legs.

5. Box Size Capacities:

Specifies capacities for box size when used with case sealers.

7. Operating Conditions:

Specifies environmental conditions for optimal head performance.

8. Taping Head Dimensions:

Provides physical dimensions and weight of the taping heads.

Installation

Receiving And Handling

Instructions for inspecting the taping head assembly upon receipt.

Installation Guidelines

Guidelines for mounting taping heads in existing machinery.

Tape Leg Length

Instructions for adjusting tape leg length for different box types.

Tape Width Adjustment

Procedures for adjusting tape width or aligning tape.

Operation (continued)

Tape Loading – Upper Taping Head

Steps for loading tape into the upper taping head.

Tape Loading – Lower Taping Head

Steps for loading tape into the lower taping head.

Maintenance

Blade Replacement, Upper and Lower Taping Heads

Step-by-step guide for replacing the taping head blades.

Blade Guard

Information on the function and maintenance of blade guards.

Blade Oiler Pad

Details on the blade oiler pad and its maintenance.

Maintenance (continued)

Cleaning

Procedures for cleaning taping head components to prevent wear.

Applying/Buffing Roller Replacement

Instructions for replacing the applying and buffing rollers.

Adjustments

Tape Latch Alignment

Adjusting the tape latch for proper alignment with tape core width.

Tape Drum Friction Brake

Instructions for adjusting the tape drum friction brake tension.

Adjustments (continued)

Applying Mechanism Spring

Adjusting the spring for applying/buffing roller pressure.

One-Way Tension Roller

Procedures for adjusting the one-way tension roller.

Adjustments (continued)

Tape Leg Length

Adjusting tape leg length for different box dimensions.

Leading Tape Leg Length Adjustment

Adjusting the one-way tension roller for leading tape leg length.

Changing Tape Leg Length from 70 to 50mm [2 3/4-2 Inches]

Steps to convert tape leg length from 70mm to 50mm.

Troubleshooting

Troubleshooting Guide

Guide to diagnosing and resolving common taping head problems.

Spare Parts/Service Information

Recommended Spare Parts

Lists spare parts recommended for replacement due to normal wear.

Replacement Parts and Service

Refers to other sections for replacement parts ordering information.

Spare Parts/Service Information (continued)

Replacement Parts Illustrations and Parts Lists

Provides illustrations and lists for replacement parts.

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