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ABB 500 - User Manual

ABB 500
76 pages
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DCS 500 Thyristor Power Converters
for DC Drive Systems
25 to 5150 A
Operating Instructions
DCS 500B / DCF 500B
DCP 500B

Table of Contents

Questions and Answers

Summary

Safety Instructions

Overview of Safety Instructions

Provides an overview of safety instructions for power converters.

General Safety Warnings and Precautions

Covers electrical hazards, warnings, electrostatic discharge, and environmental safety.

Connection and Intended Use Safety

Addresses mains connection, emergency stop buttons, and intended use safety aspects.

DCS 500 Series Manual Introduction

How to Use This Manual

Guide on navigating and utilizing the content of the operating instructions.

Target Audience and Related Documentation

Identifies intended users, prerequisites, and lists related documents.

Initial Unit Handling and Identification

Procedures for inspection, storage, transport, handling, and using the rating plate.

DCS 500 Start-Up Procedures

General Start-Up Guidelines

Essential general notes and precautions before starting up the unit.

Motor and Field Voltage Recommendations

Specifies recommended voltage ranges for motors and field supply.

Mains Connection and Safety Measures

Guidance on connecting to the mains, isolation, and preventing unintended operation.

Binary Input and Control Signal Functions

Explains the operation of key binary inputs and control signals.

Parameter Adjustment and Symbols

Describes symbols and procedures for parameter altering, displaying, and measuring.

Preparatory Work and Signal Scaling

Detailed steps for initial preparatory tasks and scaling internal signals.

Field Supply Unit Configuration

Instructions for presetting and configuring the field supply unit.

Controller Tuning Procedures

Steps for adjusting current, speed, and EMF controllers, including auto-tuning.

Speed Feedback Calibration

Procedures for calibrating speed feedback mechanisms (analog tacho, encoder, EMF).

Field Weakening and Controller Balancing

Balancing field supply, EMF, and speed controllers for various operating modes.

System Matching and DCF 50 xB Setup

Configuring the unit for system conditions and DCF 50xB field supply setup.

Handling the Control Panel CDP 31 x

Control Panel Overview and Mounting

Introduction to the CDP 31x panel, its types, and mounting options.

Panel Start Mode and Functions

Initial display, communication status, and core panel functions.

Keypad Modes and Navigation

Explains keypad modes (ACT, PAR, FUNC, DRIVE) and navigation.

Parameter and Pin Operations

Procedures for selecting, changing, and saving parameters and pins.

Drive Control and Status Monitoring

Running the drive locally and monitoring its status via the CDP 31x.

Setting Speed References

Adjusting the desired speed reference for the drive using the panel.

Signals, Troubleshooting, and Diagnostics

Signal Display and Categories

Overview of signal types (status, alarm, fault) and their display methods.

General Messages and Starting Errors

Explains general messages and critical starting errors preventing operation.

Fault Signal Codes (F Codes)

Detailed catalog of fault codes, their causes, and corrective actions.

Alarm Signal Codes (A Codes)

Comprehensive list of alarm codes, their meanings, and potential causes.

Status Signal Interpretation

Explains status signals indicating drive function results and controller states.

Connection Diagrams

Connection Diagram 1

Illustrates the wiring for the first connection configuration.

Connection Diagram 2

Illustrates the wiring for the second connection configuration.

Summary

Safety Instructions

Overview of Safety Instructions

Provides an overview of safety instructions for power converters.

General Safety Warnings and Precautions

Covers electrical hazards, warnings, electrostatic discharge, and environmental safety.

Connection and Intended Use Safety

Addresses mains connection, emergency stop buttons, and intended use safety aspects.

DCS 500 Series Manual Introduction

How to Use This Manual

Guide on navigating and utilizing the content of the operating instructions.

Target Audience and Related Documentation

Identifies intended users, prerequisites, and lists related documents.

Initial Unit Handling and Identification

Procedures for inspection, storage, transport, handling, and using the rating plate.

DCS 500 Start-Up Procedures

General Start-Up Guidelines

Essential general notes and precautions before starting up the unit.

Motor and Field Voltage Recommendations

Specifies recommended voltage ranges for motors and field supply.

Mains Connection and Safety Measures

Guidance on connecting to the mains, isolation, and preventing unintended operation.

Binary Input and Control Signal Functions

Explains the operation of key binary inputs and control signals.

Parameter Adjustment and Symbols

Describes symbols and procedures for parameter altering, displaying, and measuring.

Preparatory Work and Signal Scaling

Detailed steps for initial preparatory tasks and scaling internal signals.

Field Supply Unit Configuration

Instructions for presetting and configuring the field supply unit.

Controller Tuning Procedures

Steps for adjusting current, speed, and EMF controllers, including auto-tuning.

Speed Feedback Calibration

Procedures for calibrating speed feedback mechanisms (analog tacho, encoder, EMF).

Field Weakening and Controller Balancing

Balancing field supply, EMF, and speed controllers for various operating modes.

System Matching and DCF 50 xB Setup

Configuring the unit for system conditions and DCF 50xB field supply setup.

Handling the Control Panel CDP 31 x

Control Panel Overview and Mounting

Introduction to the CDP 31x panel, its types, and mounting options.

Panel Start Mode and Functions

Initial display, communication status, and core panel functions.

Keypad Modes and Navigation

Explains keypad modes (ACT, PAR, FUNC, DRIVE) and navigation.

Parameter and Pin Operations

Procedures for selecting, changing, and saving parameters and pins.

Drive Control and Status Monitoring

Running the drive locally and monitoring its status via the CDP 31x.

Setting Speed References

Adjusting the desired speed reference for the drive using the panel.

Signals, Troubleshooting, and Diagnostics

Signal Display and Categories

Overview of signal types (status, alarm, fault) and their display methods.

General Messages and Starting Errors

Explains general messages and critical starting errors preventing operation.

Fault Signal Codes (F Codes)

Detailed catalog of fault codes, their causes, and corrective actions.

Alarm Signal Codes (A Codes)

Comprehensive list of alarm codes, their meanings, and potential causes.

Status Signal Interpretation

Explains status signals indicating drive function results and controller states.

Connection Diagrams

Connection Diagram 1

Illustrates the wiring for the first connection configuration.

Connection Diagram 2

Illustrates the wiring for the second connection configuration.

ABB 500 Specifications

General IconGeneral
Input Voltage100-240 VAC
Output Voltage24 VDC
Output Current20 A
Power Rating480 W
Operating Temperature-25°C to +70°C
ProtectionOverload, Overvoltage, Short Circuit
CoolingConvection

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