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PVS800-57B
ABB PVS800-57B Maintenance Manual
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32 Mechanical installation
Moving the cabinet on its back
Support the cabinet from below
alongside the cubicle sea
ms.
Final placement of the cabinet
Move the cabinet into its final position
with a slate bar (spud bar). Put a piece of wood
between the edge of the cabinet and
the bar to protect the cabinet frame.
Cabinet back panel
Support
31
33
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety Instructions
9
Contents of this Chapter
9
Use of Warnings
9
Installation and Maintenance Safety
10
Electrical Safety
10
Performing Electrical Work
12
General Safety
14
Safe Start-Up and Operation
15
2 Introduction to the Manual
17
Contents of this Chapter
17
Applicability
17
Target Audience
17
Contents of the Manual
18
Related Documents
18
Categorization by Frame Size and Option Code
18
Quick Installation, Commissioning and Operation Flowchart
19
Terms and Abbreviations
20
3 Storing, Lifting and Transporting
23
Contents of this Chapter
23
Moving the Inverter
23
Storing the Inverter
24
Lifting the Inverter in the Shipping Package
25
With a Crane
25
With a Forklift Truck
26
Moving the Crate with a Forklift
27
Transporting the Inverter
28
4 Mechanical Installation
29
Contents of this Chapter
29
Safety
29
Required Tools
29
Unpacking
29
Examining the Delivery
30
Examining the Installation Site
30
Moving the Unpacked Inverter Cabinet
31
Fastening the Cabinet to the Floor and Wall or Roof
33
General Rules
33
Fastening Methods
34
Clamping
34
Miscellaneous
35
Cable Duct in the Floor below the Cabinet
35
Ventilation
35
Preventing the Recirculation of Hot Air
36
Ventilation Duct at the Air Outlet of the Cabinet
36
5 Electrical Installation
39
Contents of this Chapter
39
Insulation Test
39
Inverter
39
AC Output Cables
39
PV Generator
39
Routing the Cables
40
Connecting the Power Cables
41
Connection Diagram
41
Connection Diagram of a Four-Conductor System
42
DC Input Cable Connection Procedure
43
AC Output Cable Connection Procedure
44
Checking the Settings of the Auxiliary Voltage Transformer
45
3-Phase Power Output (Optional)
45
Connecting the Control Cables
46
Default I/O Connection Diagram
46
Connection Procedure
46
Fast Power off Circuit
47
Startup after FPO
47
Connecting a PC
48
Installing Fieldbus Adapter Modules
49
6 Installation Checklist
51
Contents of this Chapter
51
Warnings
51
Checklist
52
7 Start-Up and Operation
53
Contents of this Chapter
53
Start-Up Procedure
53
Safety
53
Primary and Ambient Conditions
53
Set up the Insulation Monitoring Device
54
Set-Up the Current Transducers (Option +G417) for All DC Inputs
54
Hints on Using the Assistant Control Panel
54
Parameter Settings before the First Start
54
First Start
54
Starting and Stopping the Inverter
55
Set up Fieldbus Control
55
Register the Inverter
55
8 Hardware Status
57
Contents of this Chapter
57
Leds
57
Warning and Fault Messages
58
9 Maintenance
59
Contents of this Chapter
59
Maintenance Intervals
59
Descriptions of Symbols
59
Recommended Annual Maintenance Actions by the User
60
Recommended Maintenance Intervals
60
Maintenance Tasks
61
Examining the Environment
61
Cleaning the Cabinet
61
Replacing the Cabinet Door Air Filters and Cleaning the Grilles
62
Fans
63
Replacing the Power Module Cooling Fans
63
Replacing the Power Module Board Compartment Fan
64
Replacing the LCL Filter Cooling Fans
65
Replacing the AUX Cabinet Cooling Fan
66
Replacing the DC Cabinet Cooling Fans
67
Replacing the AC Cabinet Cooling Fans
68
Replacing the Inverter Power Module
69
Procedure
69
Heat Sink Cleaning
73
Memory Unit
74
Replacing the BCU Control Unit Battery
74
Replacing the Control Panel Battery
74
Spare Parts
74
Storing Spare Parts
74
DC Circuit Capacitors Reforming, Spare Modules, and Spare Capacitors
75
Further Information
77
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ABB PVS800-57B Specifications
General
Brand
ABB
Model
PVS800-57B
Category
Inverter
Language
English
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