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ABB PVS-175-TL User Manual

ABB PVS-175-TL
176 pages
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ABB SOLAR INVERTERS
Product manual
PVS-175-TL
(175 kW, “A.1 version)

Table of Contents

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ABB PVS-175-TL Specifications

General IconGeneral
Rated Output Power175 kW
AC Voltage400 V
MPPT Efficiency99.9%
Number of MPPTs2
MPPT Trackers2
Operating Temperature-25 °C to +60 °C
Protection DegreeIP65
Cooling TypeForced Air
Ingress ProtectionIP65
Frequency Range50 Hz / 60 Hz
Cooling MethodForced air

Summary

Important Safety Instructions

Safety and Accident Prevention

General safety instructions, symbols, electrical and thermal safety, and residual risks for inverter operation.

Symbols and Signs

Explanation of symbols and signs used in the manual and on the equipment for hazard identification.

Installation and Maintenance Safety

Safety guidelines for installation and maintenance operations, including environmental conditions and risks.

Electrical and Thermal Safety

Specific warnings and precautions related to electrical hazards and thermal safety during operation.

Residual Risks

Identification of residual risks that cannot be eliminated and suggested remedies for safe operation.

Introduction and General Information

Warranty and Supply Conditions

Details warranty conditions, coverage, and specifies items not included in the supply.

Scope and Target Audience

Defines the manual's purpose, structure, and the intended audience for its use.

Application Area and General Conditions

Specifies the intended use, limits, and prohibited applications of the inverter.

Inverter Characteristics and Data

General Conditions

Introduces the chapter on equipment characteristics and technical terminology.

Identification of Equipment and Manufacturer

Explains how to identify the equipment and manufacturer using labels and their details.

Models and Range of Equipment

Describes the different inverter models, power modules, wiring boxes, and mounting brackets.

Component Reference Numbers

Lists and illustrates internal and external components with their corresponding reference numbers.

Characteristics and Technical Data

Provides detailed technical specifications for input, output, performance, communication, and environmental parameters.

Efficiency Curves

Presents graphs and data showing inverter efficiency versus nominal power and MPP voltage.

Power Derating

Explains power reduction due to environmental conditions and input voltage variations.

P-Q Capability

Details the inverter's P-Q capability curves under different ambient temperature conditions.

Characteristics of a Photovoltaic Generator

Describes the structure of a PV generator, including cells, modules, strings, and arrays.

Description of the Equipment

Explains the function of the string inverter in converting DC to AC power and feeding it to the grid.

Functionality and Components Description

Highlights inverter features, communication interfaces, and platform management.

Topographic Diagram of the Equipment

Summarizes the internal structure and circuitry of the inverter, including DC/DC and DC/AC converters.

Safety Devices

Details built-in safety devices like Anti-Islanding, ground fault protection, and surge arresters.

Lifting and Transport

Transport and Handling

Guidelines for safe transport and handling of the inverter, protecting components from damage.

Equipment Weight

Lists the weight of the power module and wiring box for lifting and handling.

Storage

Specifies conditions and precautions for storing the equipment to prevent damage.

Unpacking and Checking

Outlines the procedure for safely unpacking and checking the equipment and its components.

Lifting

Describes safe lifting procedures, required equipment, and necessary precautions.

List of Supplied Components

Lists all components supplied with the inverter in the wiring box, power module, and bracket packages.

Kit of Recommended Spare Parts

Lists recommended spare parts kits for installation, surge protection, connectors, and fans.

Installation Procedures

Installation Safety Instructions

Critical safety warnings and instructions to follow before and during inverter installation.

Installation Site and Position

Recommendations for choosing a suitable installation location, including distances and tilting limits.

Installations of IP65 Protection Covers for Wiring Box Openings

Details the installation of IP65 covers to protect wiring box openings from environmental factors.

Mounting Instruction

Step-by-step instructions for assembling the mounting bracket and attaching it to the support.

Assembly the Inverter to the Bracket

Describes how to lift and attach the wiring box and power module to the mounting bracket.

Opening the Wiring Box Cover

Explains how to open and secure the wiring box cover using the provided key tool.

Final Fastening Operations

Details final fastening steps, including junction screws and surge arrester plate rotation.

Opening the Power Module Cover

Explains how to open the power module cover using the key tool and cam locks.

Connection of the AC Interface Power Cables

Guides on connecting AC interface power cables, including phase identification and torque specifications.

Connection of the Interface Signal Connectors

Details how to connect interface signal connectors (male and female) for communication.

Connection of the DC Interface Cables

Explains the connection procedure for DC interface cables, including wrapping and passing them through openings.

Routing the Cables to the Inverter

Provides guidelines for proper cable routing to prevent water ingress and mechanical stress.

Grid Output Connection (AC Side)

Instructions for connecting the inverter to the grid output, including grounding and protection.

Load Protection Breaker (AC Disconnect Switch)

Specifies requirements for installing an AC overcurrent protection device for the inverter.

Characteristics and Sizing of the Line Cable

Guidance on sizing and selecting appropriate AC line cables to prevent disconnections.

AC Output Cables Connection

Explains how to route AC output and ground cables based on the AC panel version.

Operations Preliminary to the Connection of the PV Generator

Steps to perform before connecting the PV generator, including ground connection and polarity checks.

Input Connection (DC)

Instructions for connecting DC input cables from the PV generator, including connector types and warnings.

Installation Procedure for Quick-Fit Connectors

Step-by-step procedure for installing and crimping DC quick-fit connectors.

String Connection

Details on connecting DC strings to the inverter's MPPT input connectors, checking connector seals.

Quick Fit Connector Disconnection Procedure

Procedure for safely disconnecting DC quick-fit connectors using a special tool.

Connection of the Communication and Control Signals

Instructions for connecting communication and control signal cables to the communication board.

Connections to the Communication and Control Board

Explains how to connect signal cables to the communication board, including cable glands.

Ethernet Connection

Details the procedure for establishing Ethernet connections for data transfer and monitoring.

Serial Communication Connection (RS485 - Slave Mode)

Instructions for setting up RS485 serial communication in slave mode for monitoring.

RS485 RJ45 External Connector for ABB Service Operation

Information on the secondary RS485 RJ45 connector for ABB service personnel use.

Serial Communication Connection (RS485 - Master Mode)

Instructions for setting up RS485 serial communication in master mode for accessory connection.

Remote Control Connection

How to connect an external control for remote ON/OFF functionality via digital inputs.

Multifunction Relay Connection (ALARM and AUX)

Connecting devices to the inverter's multifunction relays for alarms and auxiliary functions.

Demand Response Mode 0 (AS/NZS 4777.2)

Configuration for Demand Response Mode 0 as per AS/NZS 4777.2 standard using remote terminal block.

Instruments and User Interface

General Conditions

Emphasizes the importance of understanding instruments for proper operation and avoiding damage.

Description of the LED Panel

Explains the status indications provided by the POWER, ALARM, GFI, and WLAN/LAN LEDs.

User Interface

Outlines the available user interfaces: ABB Installer APP, Integrated Web UI, and Aurora Vision Platform.

Measurement Tolerance

Discusses the inverter's measurement tolerances compared to certified measuring instruments.

Operation and Commissioning

General Conditions

General conditions for operating the equipment, emphasizing knowledge of instruments and functions.

Commissioning

Steps and procedures for commissioning the inverter, including checks and activation phases.

Commissioning via Installer for Solar Inverters Mobile APP

Instructions for commissioning the inverter using the ABB Installer mobile application.

Commissioning Via Web User Interface - Wireless Connection

Procedure for commissioning the inverter wirelessly via its Web User Interface.

LEDs Behaviour

Detailed explanation of the inverter's LED status indicators (Power, Alarm, GFI, WLAN/LAN) and their meanings.

Connection to Web User Interface

Guides on how to access the inverter's Web User Interface via 'Station Mode' or 'AP Mode'.

Web User Interface Menu Structure

Overview of the structure and sections within the Web User Interface (MAIN, SETTINGS, LOG, etc.).

MAIN Menu

Details the sub-menus within the MAIN section: DASHBOARD and STATUS SUMMARY.

SETTINGS Menu

Explains the SETTINGS menu for configuring Inverter Parameters (AC/DC, Power Control) and Digital Outputs.

Connectivity Menu

Covers network connectivity settings including LAN, WLAN, RS485, DEBUG SETTINGS, and MODBUS.

Service Tools Menu

Access to tools for firmware updates, connectivity checks, country standard, date/time, and resets.

Information Menu

Section for general information about the Web User Interface, including product info and release notes.

Maintenance Procedures

General Conditions

General conditions and warnings for performing maintenance, emphasizing qualified personnel and PPE.

Inverter Total De-energization and Safe Access

Critical procedure for safely de-energizing the inverter before any maintenance work.

Operator and Maintenance Personnel Skills/Prerequisites

Required skills, qualifications, and legal compliance for personnel performing maintenance.

Clothing and Protection of Personnel

Specifies required Personal Protective Equipment (PPE) for inverter maintenance operations.

Safety Equipment and Tools

Lists essential safety equipment and tools required for performing interventions on the inverter.

Inverter Total De-energization and Safe Access Procedure

Step-by-step procedure for safely de-energizing the inverter and ensuring safe access.

Routine Maintenance

Recommended routine maintenance operations for long-term proper inverter operation.

Recommended Replacement Intervals of Components

Schedule for recommended replacement of components like external and internal fan sections.

Replacing of Fan Sections

Detailed procedure for replacing side, top, and internal fan sections of the inverter.

Replacing the DC Surge Arrester Cartridge

Instructions for replacing DC surge arrester cartridges when indicated by alarm or status.

Replacing the AC Surge Arrester Cartridge

Instructions for replacing AC surge arrester cartridges when indicated by alarm or status.

Replacement of the MEMORY Board

Procedure for replacing the MEMORY board on the communication and control board.

Replacement of the COMM RS485 Board

Procedure for replacing the RS485 line communication board due to communication issues.

Replacement of the Buffer Battery

Steps for replacing the CR2032 buffer battery on the communication and control board.

Procedure for Dismantling the Equipment

Instructions for safely dismantling the inverter, power module, wiring box, and mounting bracket.

Troubleshooting

Guidance for identifying and resolving common inverter problems, especially related to wireless communication.

Web User Interface and Wireless Communication Troubleshooting

Troubleshooting common issues with Web UI access and wireless network connectivity.

Alarm Messages of the Inverter

Lists and explains inverter alarm messages (Exxx, Wxxx) and their corresponding solutions.

Power Limitation Messages

Information on output power limitation messages that can be verified on the Web User Interface.

Registration Website and Admin Plus Token

Procedure for obtaining security tokens and Admin Plus privileges via the ABB registration website.

Verification of Ground Leakage

How to check for ground leakage in the PV generator (DC side) using a voltmeter.

Measuring the Isolation Resistance of the PV Generator

Procedure for measuring the PV generator's isolation resistance using a megohmmeter.

Storage and Dismantling

Guidelines for storing the equipment and proper dismantling, decommissioning, and disposal.

Attachments

Port and Network Services Used by the Inverter

Lists network ports and services required for inverter communication and remote access.

IP Network Services

Details IP network services necessary for inverter operation, including ports for SSH, DNS, HTTPS, DHCP, NTP, Modbus.

Network Hosts

Lists network hosts the inverter connects to (e.g., Aurora Vision servers) and their configuration requirements.

Inverter Network Configuration

Information on configuring the inverter's network settings: IP Address, Subnet Mask, Gateway, and DNS Server.

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