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TPL65-A10
ABB TPL65-A10 User Manual
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Operation Manual / TPL65-A10 / -A30
1 Preliminary remarks / 1.2 Layout and function
© Copyright 2020 . All rights reserved.
HZTL2482_EN
Rev.E
March 2020
1.2
Layout and function
01
Filter silencer
08
Nozzle ring
02
Radial plain bearing
09
Turbine wheel
03
Thrust bearing
10
Bearing casing
04
Bearing bush
11
Diffuser
05
Radial plain bearing
12
Compressor wheel
06
Gas outlet casing
13
Compressor casing
07
Gas inlet casing
Page 4 / 117
5
7
Table of Contents
Table of Contents
3
Operation Manual
5
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
16
Safety
17
Introduction
17
CE Conformity
17
Definition of Mandatory Signs
18
Definition of Safety Instructions
18
Warning Plates on the Turbocharger
19
Safe Operation and Maintenance
20
Hazards During Operation and Maintenance
23
Periodic Checking of the Pressure Vessel
28
Lifting Loads
28
Start-Up
30
Oil Supply
30
Inspection Work
33
Commissioning after Taking out of Operation
35
Operation
36
Noise Emissions
36
Servicing Work
38
Replacement Intervals for Turbocharger Components
41
Speed Measurement
43
Stopping the Engine
46
Maintenance
47
Foreword to Maintenance
47
Cleaning the Filter Silencer
48
Cleaning the Compressor During Operation
54
Cleaning Turbine Blades and Nozzle Ring in Operation
58
Cleaning Components Mechanically
63
Troubleshooting
72
Malfunctions When Starting
72
Surging of the Turbocharger
73
Malfunctions During Operation
74
Malfunctions When Stopping
77
Speed Measurement System
78
Removal and Installation
79
Turbocharger Weights
79
Removing the Turbocharger
80
Installing the Turbocharger
82
Disassembly and Assembly
83
Introduction
83
Module Weights
85
Removing and Fitting Filter Silencer or Air Suction Branch
87
Axial Clearance
89
Removing Cartridge Group
90
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
94
Installing Cartridge Group
98
Dismantling and Fitting Nozzle Ring at Turbine End
100
Table of Tightening Torques
103
Taking out of Operation at Short Notice
105
Possibilities for Emergency Repair
105
Fit Cover Plate
106
Blocking the Inlets and Outlets
110
Bypass the Turbocharger
110
Mothballing the Turbocharger
111
Taking the Engine out of Operation for up to 12 Months
111
Taking the Engine out of Operation for more than 12 Months
113
Disposing of Turbocharger Components
114
Spare Parts
115
Ordering Spare Parts
115
View of the Turbocharger with Part Numbers
117
View of Turbine Cleaning System with Part Numbers (Optional)
119
4
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ABB TPL65-A10 Specifications
General
Brand
ABB
Model
TPL65-A10
Category
Industrial Equipment
Language
English
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