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Operation Manual / TPS44-F.. - TPS61-F..

Removal and installation

Turbocharger weights

7.2

Page 86

September 2016 HZTL2412_EN Revision F

Turbocharger weights

7.2

Lifting gear with a sufficient load limit must be used for removing and in-

stalling the turbocharger. The following weight specification is the heaviest

possibility. This guide value can differ from data on the rating plate, de-

pending on the specification.

TPS44

[kg]

TPS48

[kg]

TPS52

[kg]

TPS57

[kg]

TPS61

[kg]

120 180 250 410 650

Turbocharger weights

7.2

Table of Contents3
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information11
Symbols and Definitions14
Turbocharger Rating Plate15
Contact Information17
Safety19
Introduction19
CE Conformity20
Definition of Mandatory Signs21
Definition of Safety Instructions22
Warning Plates on the Turbocharger23
Safe Operation and Maintenance24
Hazards During Operation and Maintenance27
Deflagration on Gas Engines33
Periodic Checking of the Pressure Vessel34
Lifting Loads35
Start-Up37
Oil Supply37
Inspection Work41
Commissioning after Taking out of Operation43
Operation45
Noise Emissions45
Servicing Work47
Expected Exchange Intervals50
Speed Measurement52
Stopping the Engine56
Maintenance57
Foreword to Maintenance57
Cleaning the Compressor During Operation58
Turbine Cleaning During Operation62
Cleaning Components Mechanically68
Troubleshooting79
Malfunctions When Starting79
Surging of the Turbocharger80
Malfunctions During Operation81
Malfunctions When Stopping85
Speed Measurement System86
Removal and Installation87
Transport87
Turbocharger Weights88
Remove the Turbocharger89
Installing the Turbocharger90
Disassembly and Assembly93
Introduction93
Module Weights96
Disassembling and Assembling Turbocharger97
Axial Clearance a and Radial Clearance B111
Radial Clearances N and R113
Table of Tightening Torques115
Taking out of Operation117
Shutting down the Turbocharger117
Mothballing the Turbocharger121
Taking the Engine out of Operation for up to 12 Months122
Taking the Engine out of Operation for more than 12 Months123
Disposing of Turbocharger Components125
Spare Parts127
Ordering Spare Parts127
View of Turbocharger Showing Part Numbers128
View of Cartridge Group Showing Part Numbers130

Brand	ABB
Model	TPS57-F Series
Category	Industrial Equipment
Language	English

ABB TPS57-F Series User Manual

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