ABB XRC G5 User Manual

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ABB M EAS UREM EN T & ANALYTICS | 21 0 602 6 M NAA

XSeries

G5

User Manual

XFC

G5

/XRC

G5

Accurate, reliable,

capable of measuring

and monitoring gas flow

to AGA, it is API, and

ISO standard.

Measurement made

easy.

Table of Contents

Default Chapter2
- Table of Contents2
List of Figures6
List of Tables9
Additional Information10
Safety11
- Safety Symbol Conventions11
- Potential Safety Hazards for this Equipment12
1 System Description13
- Xseries G5 Enhancements and Backwards Compatibility13
- Embedded Software (Overview)14
- Hardware Overview20
- User Interface Software Description: PCCU3223
- Power Supply Equipment23
- Resistive Temperature Detector (RTD)24
2 Site Planning and Requirements26
- Enclosures26
- Power Requirements26
- Location Specification and Design26
- Wiring Requirements26
- Download PCCU27
  - Install PCCU27
3 Installation28
- Assumptions28
- Required Tools and Materials28
- Unpack and Inspect29
- Pipe Mount Installation29
- Wall Mount Installation30
- Direct-Mount Installation31
- Xrc G531
- Ground Equipment34
- Leak-Test Manifold and Tubing Connections34
- Figure 3-4: 6990 Rack Mount Enclosure34
- Install the RTD35
- Figure 3-6: Typical RTD Installation36
- Wire the RTD to the XFC37
- Install Antenna (for Wireless Functionality)38
- Install the Radio38
4 Install Battery and Charger39
- Install the Battery39
- Install the Solar Panel39
- Figure 4-1: Solar Panel40
5 Wire COMM Ports43
- COMM Port Description43
- Xfc G543
- XRC COMM Pinouts47
- Figure 5-5: XRC RS-232 COMM 147
- Figure 5-6: XRC RS-485 COMM 148
6 Wire I/Os49
- General I/O Description49
- Analog Input (AI) Pinouts51
  - Xfc G5 Ai51
  - Xrc G5 Ai51
- Digital Input and Output (DI/DO) Pinouts XFC DI/DO52
7 Powering the Device54
- Super Capacitor Charging at Boot Time54
- Power-On Sequence54
- Power with Battery and Charger54
  - Connect the Battery (DC Power)55
  - Connect the Charger55
- Power with External Power Supply56
- Figure 7-4: XFC G5 Charger Connection56
- Enable Real Time Clock Backup57
- Figure 7-6: Battery and Switch57
8 Basic Configuration and Startup58
- Setup PCCU for Connection58
  - Figure 8-1: System Setup59
  - G5 or XRC G560
- Change to Expert View60
- Figure 8-3: PCCU32 Date/Time Synchronization Warning60
- Station Setup61
- Change the Default Time and Date Format62
- Initial Measurement Application Setup62
- Figure 8-7: Station Setup Detail62
- Figure 8-8: Flow Measurement Advanced Setup (Gas Orifice)63
- Configure Communication64
- Commission the Device74
9 Configure Security (Recommended)76
- Access Points76
- Communication Interfaces76
  - User-Enabled Services76
  - Open Transmission Control Protocol (TCP) Ports77
- Denial of Service (DOS) Thresholds Rates78
- Security Guidelines78
- Configure Bi-Level Security with Security Switch79
- Figure 9-2: S1 Security Switch80
- Configure Role-Based Access Control (RBAC)81
- Secure the SSH/SFTP Service87
10 Service and Maintenance100
- Preserve Data and Configuration100
- Change the Xseries Clock105
- Remove and Replace Parts106
- Restart the System106
- Remove and Restore Power114
  - Remove Power from the Electronic Board114
  - Reconnect Power to the Electronic Board115
- Adjust the LCD Contrast115
- Xseries Replacement Parts and Procedures116
11 Calibration122
- Measurement Pressure Checks and Calibration122
- Zero Transducer127
  - Static Pressure128
  - Differential Pressure128
- RTD Calibration128
- Table 11-2: RTD Wiring Pinouts129
- Resistance Temperature Detectors (RTD) Bias130
- Analog Input Calibration130
12 Troubleshooting139
- LCD Visual Alarm and Status Codes139
- Failure to Start140
- Screen Locked-Up140
- Remote Communication Failure141
Appendix A Typographical Conventions142
- Table 12-2: Typographical of Conventions142
Appendix B Cyber Security143
Appendix C Compliance144
Contact Us145

Questions and Answers:

O
osborneashleyAug 2, 2025
What to do if I have remote communication issues with my ABB Measuring Instruments?
- A
  Angelica AndersonAug 2, 2025
  If you're experiencing remote communication issues with your ABB Measuring Instruments, consider the following steps: * Ensure the symbol flashes in the A8 display position. * Set the port Listen Cycle to zero. * Select Totalflow Remote Protocol in the port configuration. * Increase the cutoff voltage value specified in Station Setup > Remote Comm Cutoff Voltage. * Check the communication port wiring on both the flow computer and the radio. * Confirm that all communication cables are intact and undamaged. * Verify the antenna is properly installed. * Check that the base radio (host device, typically running WinCCU) is working at other locations. * Verify the configuration of the host communication application (typically WinCCU).
R
rbrownAug 16, 2025
How to fix screen lock up during startup on ABB XRC G5?
- C
  Christine NguyenAug 16, 2025
  If the screen locks up during startup, try the following: 1. Attach the lithium battery to the board. 2. Perform a warm boot by locating RESET (XFC[G5] S2 and XRC[G5] S6) on the electronic board, then press and hold for 10 seconds. 3. If the warm boot doesn't work, perform a cold boot. Locate the COLDBOOT button (S9) and the RESET button (XFC[G5] S2 and XRC[G5] S6) on the electronic board. Press and hold the COLDBOOT button and at the same time press and hold the RESET button for 10 seconds.

ABB XRC G5 Specifications

General

Brand	ABB
Model	XRC G5
Category	Measuring Instruments
Language	English

Summary

8 Basic Configuration and Startup

8.1 Setup PCCU for Connection

Steps to set up PCCU for connection.

8.2 Establish Initial Connection

How to establish initial connection with the device.

8.7 Configure Communication

Configuration of communication interfaces.

9 Configure Security (Recommended)

9.1 Access Points

9.2 Communication Interfaces

9.6 Configure Role-Based Access Control (RBAC)

Setting up RBAC for user access control.

10 Service and Maintenance

10.1 Preserve Data and Configuration

Importance of backing up data and configuration.

10.4 Restart the System

Overview of system restart options.

10.7 XSeriesG5 Replacement Parts

11 Calibration

11.1 Measurement Pressure Checks and Calibration

Procedures for pressure checks and calibration.

11.3 RTD Calibration

Calibration procedure for RTD.

11.5 Analog Input Calibration

Calibration for analog inputs.

12 Troubleshooting

12.1 LCD Visual Alarm and Status Codes

12.2 Failure to Start

12.3 Screen Locked-up

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