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42 | XSE RI ES G5 | 210602 6MNAA

Figure 4-2: CHRG terminal block on the XFC

NOTICE – Equipment damage or loss of data. Do not over-tighten the terminal

connector screws as this may damage the wires.

NOTICE – Equipment damage or loss of data. Do not connect the solar panel to the

electronic board before battery connection. Damage to the board will void any warranty.

Main Page

Default Chapter2
- Table of Contents2
List of Figures6
List of Tables9
Additional Information10
Safety11
- Safety Symbol Conventions11
- Potential Safety Hazards for this Equipment12
1 System Description13
- Xseries G5 Enhancements and Backwards Compatibility13
- Embedded Software (Overview)14
- Hardware Overview20
- User Interface Software Description: PCCU3223
- Power Supply Equipment23
- Resistive Temperature Detector (RTD)24
2 Site Planning and Requirements26
- Enclosures26
- Power Requirements26
- Location Specification and Design26
- Wiring Requirements26
- Download PCCU27
  - Install PCCU27
3 Installation28
- Assumptions28
- Required Tools and Materials28
- Unpack and Inspect29
- Pipe Mount Installation29
- Wall Mount Installation30
- Direct-Mount Installation31
- Xrc G531
- Ground Equipment34
- Leak-Test Manifold and Tubing Connections34
- Figure 3-4: 6990 Rack Mount Enclosure34
- Install the RTD35
- Figure 3-6: Typical RTD Installation36
- Wire the RTD to the XFC37
- Install Antenna (for Wireless Functionality)38
- Install the Radio38
4 Install Battery and Charger39
- Install the Battery39
- Install the Solar Panel39
- Figure 4-1: Solar Panel40
5 Wire COMM Ports43
- COMM Port Description43
- Xfc G543
- XRC COMM Pinouts47
- Figure 5-5: XRC RS-232 COMM 147
- Figure 5-6: XRC RS-485 COMM 148
6 Wire I/Os49
- General I/O Description49
- Analog Input (AI) Pinouts51
  - Xfc G5 Ai51
  - Xrc G5 Ai51
- Digital Input and Output (DI/DO) Pinouts XFC DI/DO52
7 Powering the Device54
- Super Capacitor Charging at Boot Time54
- Power-On Sequence54
- Power with Battery and Charger54
  - Connect the Battery (DC Power)55
  - Connect the Charger55
- Power with External Power Supply56
- Figure 7-4: XFC G5 Charger Connection56
- Enable Real Time Clock Backup57
- Figure 7-6: Battery and Switch57
8 Basic Configuration and Startup58
- Setup PCCU for Connection58
  - Figure 8-1: System Setup59
  - G5 or XRC G560
- Change to Expert View60
- Figure 8-3: PCCU32 Date/Time Synchronization Warning60
- Station Setup61
- Change the Default Time and Date Format62
- Initial Measurement Application Setup62
- Figure 8-7: Station Setup Detail62
- Figure 8-8: Flow Measurement Advanced Setup (Gas Orifice)63
- Configure Communication64
- Commission the Device74
9 Configure Security (Recommended)76
- Access Points76
- Communication Interfaces76
  - User-Enabled Services76
  - Open Transmission Control Protocol (TCP) Ports77
- Denial of Service (DOS) Thresholds Rates78
- Security Guidelines78
- Configure Bi-Level Security with Security Switch79
- Figure 9-2: S1 Security Switch80
- Configure Role-Based Access Control (RBAC)81
- Secure the SSH/SFTP Service87
10 Service and Maintenance100
- Preserve Data and Configuration100
- Change the Xseries Clock105
- Remove and Replace Parts106
- Restart the System106
- Remove and Restore Power114
  - Remove Power from the Electronic Board114
  - Reconnect Power to the Electronic Board115
- Adjust the LCD Contrast115
- Xseries Replacement Parts and Procedures116
11 Calibration122
- Measurement Pressure Checks and Calibration122
- Zero Transducer127
  - Static Pressure128
  - Differential Pressure128
- RTD Calibration128
- Table 11-2: RTD Wiring Pinouts129
- Resistance Temperature Detectors (RTD) Bias130
- Analog Input Calibration130
12 Troubleshooting139
- LCD Visual Alarm and Status Codes139
- Failure to Start140
- Screen Locked-Up140
- Remote Communication Failure141
Appendix A Typographical Conventions142
- Table 12-2: Typographical of Conventions142
Appendix B Cyber Security143
Appendix C Compliance144
Contact Us145

ABB XRC G5 - Page 42

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