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achilles A23S - User Manual

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VERSION 09042022
POWER BY
A23S / A25SE
CRAWLER EXCAVATOR
OWNER’S HANDBOOK
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Summary

3 SAFE OPERATION

1. BEFORE OPERATION

Prepare for excavator operation by following pre-operation checks and safety guidelines.

2. STARTING OF THE EXCAVATOR

3. AFTER OPERATION

4. SAFE LOADING AND TRANSPORT OF THE EXCAVATOR

5. MAINTENANCE

6. DANGER, WARNING AND CAUTION LABELS

Safety Labels and Symbols

Specific safety labels including lock/unlock, mounting/dismounting.

7. CARE OF DANGER, WARNING AND CAUTION LABELS

DEALER SERVICE

DESCRIPTION OF MACHINE PARTS

INSTRUMENT PANEL AND CONTROL ELEMENTS

BEFORE START

DAILY CHECKS

Essential daily checks to ensure excavator condition before operation.

TILTING THE SEAT

Instructions for adjusting the operator's seat for safe and comfortable operation.

HANDLING THE SAFETY DEVICES

Control lever lock

Procedure for locking the control levers to ensure safety when the excavator is unattended.

OPERATION

STARTING THE ENGINE

Detailed steps for starting the excavator engine safely and checking system status.

Warning Lamps and Indicators

Explanation of various warning lamps and their meanings for engine status.

Fuel Gauge and Fuel Supply

Information on checking fuel level and procedures for adding fuel.

Water Temperature Gauge

Monitoring engine coolant temperature and actions for overheating.

Warning Indicators and Alarms

Details on LCD display warnings, battery charge, and engine oil pressure warnings.

Checkpoints after Starting the Engine

Post-start checks to ensure engine and system are functioning correctly.

Precautions in case of overheat

STARTING THE ENGINE UNDER COLD CONDITIONS

STARTING WITH AN AUXILIARY BATTERY

EXCAVATOR OPERATION

CONTROL OBSERVATIONS DURING OPERATION

Monitoring key parameters and systems during excavator operation.

RUNNING-IN OF THE NEW EXCAVATOR

Procedures and precautions for the initial break-in period of a new excavator.

Adjusting the Operators Seat

Working Light Switch

Travel Buzzer (OPTION)

OPERATION OF THE BOOM

OPERATION OF THE ARM

OPERATION OF BUCKET

SWIVEL (UNIT SWING) OPERATION

BOOM SWING OPERATION

BOOM SWING

OPERATION OF TRACK WIDTH CHANGE AND DOZER

Operation of the Track Width

Procedure for changing the track width of the excavator.

Adjustment of the Dozer Width

Operation of the Dozer

SERVICE PORT OPERATION

DRIVING

Drive Levers (Right, Left)

How to use drive levers for forward, backward, and turning movements.

TURNS

Pivot Turn

How to perform pivot turns with the excavator.

Change of Direction while Stationary

Procedure for changing the excavator's direction while stationary.

Change of Direction while Travelling

Spin Turn

UP AND DOWNHILL TRAVELLING

PARKING ON A SLOPE

IMPORTANT INFORMATION ON EXCAVATOR OPERATION

TRANSPORTING THE EXCAVATOR ON A TRUCK

Transporting on a Truck

Steps and warnings for safely loading and securing the excavator on a truck.

LIFTING OF THE EXCAVATOR

Basics when Lifting with Cables or Straps

Fundamental principles for lifting the excavator using cables or straps.

Safety Aspects when Lifting with Cables or Straps

Key safety considerations and procedures for lifting operations.

Lifting Procedure for the Excavator

MAINTENANCE

MAINTENANCE INTERVALS

Schedule of maintenance tasks based on operating hours and time intervals.

DAILY CHECKS

Coolant Check

Procedure for checking the coolant level and condition.

Check Fuel Level

How to check the fuel level using the indicator and precautions for fueling.

Check Engine Oil Level

Check Hydraulic Oil Level

Lubrication Points

ENGINE OIL AND FILTER

Change the Oil and Filter

Detailed steps for changing the engine oil and oil filter.

REGULAR CHECKS AND MAINTENANCE WORK

EVERY 50 SERVICE HOURS

Maintenance tasks to be performed every 50 service hours, including battery and greasing.

Inspection and Cleaning of the Air Filter Element

How to inspect and clean the air filter element for optimal engine performance.

Air Filter Maintenance

Precautions and procedures for air filter maintenance, including cleaning and replacement.

EVERY 200 SERVICE HOURS

Greasing of the Swing Bearing

Procedure for greasing the swing bearing teeth for smooth operation.

EVERY 250 SERVICE HOURS

Engine Oil Change

Procedure for changing the engine oil, including first change after 50 hours.

Checking the Fan Belt Tension

How to check and adjust the fan belt tension for proper engine cooling and charging.

Checking the Radiator Hoses

Inspection of radiator hoses for leaks, swelling, or cracks and proper fixation.

Replacing Engine Oil Filter

Check the Fixed BoltTorque

Special torque specifications

Torque specifications for critical bolts and nuts on the excavator.

General torque specifications

General torque specifications for various fasteners used on the excavator.

Change the Retum Filter

Change Hydraulic Oil and Clean the Stra

MAINTENANCE (1000 HOURS)

Service hour meter

OPERATION UNDER COLD WEATHER CONDITIONS

PREPARATION FOR OPERATION IN COLD WEATHER

Precautions and steps for preparing the excavator for operation in cold weather.

PROCEDURE AFTER DONE WORK

Recommended procedures after completing work in cold weather to prevent damage.

LONG STORAGE

Periodic replacement of important component parts

RECOMMENDED OILS

SPECIFICATIONS

7-2 OVERALL DIMENSIONS

Table detailing the overall dimensions of the excavator with different shoe types.

LIFTING CAPACITY

LIFTING CAPACITY TABLES

Detailed tables showing lifting capacities based on height, radius, and track width.

5-1 HYDRAULIC SYSTEM DIAGRAM

TROUBLESHOOTING

ACHILLES AUSTRALIA NAVIGATION LIST OF MESSAGES

Service hour meter

achilles A23S Specifications

General IconGeneral
Brandachilles
ModelA23S
CategoryExcavators
LanguageEnglish

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