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Allison Transmission 3000

Allison Transmission 3000
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4. Visually inspect the suspected area and trace the leak path over the white
powder.
c. Black light and Dye Method. A dye and black light kit for finding leaks is
available. Refer to the manufacturer’s directions when using the kit. Refer to the
kit directions for the color of the fluid/dye mix.
1. Pour the specified amount of dye into the transmission fill tube.
2. Operate the vehicle under normal operating conditions.
3. Direct the black light toward the area suspected of leaking. Dyed fluid will
appear as a brightly colored path leading to the leak.
d. Repairing the Leak. Once the leak has been traced back to its source,
inspect the leaking part for the following conditions, and repair the leaking part.
Gaskets:
Fluid level/pressure is too high
Plugged vent or drain-back holes
Improperly tightened fasteners or damaged threads
Warped flanges or sealing surfaces
Scratches, burrs, or other damage to sealing surfaces
Damaged or worn-out gasket
Cracked or porous casting
Improper sealant used, where applicable
Seals:
Fluid level/pressure is too high
Plugged vent or drain-back hole
Damaged seal bore
Damaged or worn-out seal
Improper seal installation
Cracks in component
Output shaft surface scratched, nicked, or damaged
Loose or worn-out bearing causing excess seal wear
Sealing Flange:
Inspect the sealing flange for bends
Replace the sealing flange if bent
39

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