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Allison B 500 - Terminal Crimping Using Alternate Tool J 35123

Allison B 500
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WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
E–12 Copyright © 1998 General Motors Corp.
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
C. Terminal Crimping
(cont’d)
5. Be sure lock tang is lifted to allow proper reseating of the terminal.
6. Push on the wire until the terminal is completely into the cavity. (A click will be heard and the
terminal should stay in place when the wire is lightly pulled.)
D. Terminal Crimping Using Alternate Tool J 35123
1. Insert remover tool in front side of connector to release lock tab and pull terminal out rear of
connector. Pull the terminal and wire out the rear of the connector to complete Steps 3 through 7.
2. Push open the terminal holder on the crimper tool J 35123 and insert a terminal into the opening
marked 18–16 (Figure E–2, View C) so that the crimp ends point up. Release the terminal holder.
3. Slightly close the crimping tool (close until one click is heard) but do not start to crimp the
terminal. Place the terminal on the wire so it is in the same position as it will be when pulled back
into the connector. The terminal should be positioned so that the lock tang is on the side of the
cavity which has the notch in the middle (for the remover tool).
4. Insert the wire into the terminal until the wire contacts the holder. (By doing this, the core and
insulation should be properly positioned for the core and insulation crimp wings.)
5. Squeeze the crimper fully until it opens when released.
6. Open the terminal holder and remove the wire and terminal from the crimping tool.
7. Pull on the terminal to assure a tight crimp.
8. Be sure lock tang is lifted to allow proper reseating of the terminal.
9. Push on the wire until the terminal is completely into the cavity. (A click will be heard and the
terminal should stay in place if the wire is lightly pulled.)

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