WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
E–48 Copyright © 1998 General Motors Corp.
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
C. Terminal Crimping
1. Carefully strip insulation 6.5 mm ± 0.5 (0.26 ± 0.02 inch). Unless insulation crimp is overtight,
Automatic Wire Stripper J 35615 will remove insulation and crimp from old terminal without
damaging wire.
2. Place the core crimp portion of the terminal on the bed of the designated crimping anvil and
squeeze crimper enough to hold terminal from dropping (Figure E–13, View C).
3. Position wire core in terminal and squeeze the crimper tool to complete the core crimp. Be sure to
orient the terminal so that it is properly aligned with the terminal cavity in the connector.
4. Position insulation crimp of terminal on proper anvil so that the entire insulation crimp area and a
portion of the terminal between the core and insulation crimp areas are supported by the anvil.
Complete the insulation crimp.
5. Push the wire through the slot in the connector until it clicks into position.
6. Reinstall the secondary lock by pushing it into the rear of the connector until it clicks into position.
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