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Ametek Sorensen XG 6-110 User Manual

Ametek Sorensen XG 6-110
399 pages
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PROGRAMMABLE POWER
M370430-01 Rev F www.programmablepower.com
XG Family Programmable DC
Power Supply
Operating Manual
(firmware v 2.0 and higher)
670 Watts 1700 Watts
Half Rack
Full Rack
6 V to 600 V Models:
6-110
6-220
6-220
8-100
8-187.5
8-200
12-70
12.5-120
12-140
20-42
20-76
20-84
33-25
30-50
33-50
40-21
40-38
40-42
60-14
60-25
60-28
80-10.5
80-19
80-21
100-8.5
100-15
100-17
150-5.6
150-10
150-11.2
300-2.8
300-5
300-5.6
600-1.4
600-2.6
600-2.8

Table of Contents

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Ametek Sorensen XG 6-110 Specifications

General IconGeneral
Output Voltage Range0-6 V
Output Current Range0-110 A
Power Rating660 W
Output TypeDC
Frequency47-63 Hz
Operating Temperature0 to 50 °C
CoolingForced air
Efficiency85%

Summary

1 Introduction

Features and Options

Describes the stable, variable output voltage and current capabilities of the XG Family Power Supply.

XG Models (Firmware Version 2.0 and Higher)

Lists the models in the XG 850 Watt series covered by this manual.

Front Panel

Describes the physical front panel interface and its components for operation.

Front Panel Display and Controls

Details the components and functions of the XG power supply's front panel interface.

Rear Panel Connectors on 850 Watt Models

Illustrates and describes the rear panel connectors for the 850 Watt XG models.

Rear Panel Connectors on 1500 and 1700 Watt Models

Illustrates and describes the rear panel connectors for 1500 and 1700 Watt XG models.

2 Installation

Basic Setup Procedure

Summarizes the essential steps for installing the power supply, referencing relevant sections.

Step 1: Inspecting and Cleaning

Details the initial physical inspection and periodic cleaning requirements for the power supply.

Step 2: Location and Mounting

Provides guidance on selecting a suitable location and mounting the power supply in a rack or benchtop.

Step 3: Connecting AC Input Power

Explains how to safely connect the power supply to the AC input power source.

XG 1500 and 1700 Watt AC Input Connector

Describes the AC input connector for the 1500 and 1700 Watt XG models.

XG 1500 and 1700 Watt AC Input Wire Connection

Details the procedure for connecting the AC input wire for 1500 and 1700 Watt XG models.

Step 4: Selecting Load Wires

Provides recommendations for selecting appropriate wire sizes based on current carrying capacity.

Maximum Load Wiring Length For Operation With Sense Lines

Illustrates the maximum allowable wire length for sense lines based on load current and voltage drop.

Step 5: Performing Functional Tests

Outlines the procedures for performing basic power-on and functional checks of the power supply.

Voltage and Current Mode Operation Checks

Describes how to verify the voltage and current modes of operation on the front panel controls.

Step 6: Connecting Loads

Details how to connect loads to the power supply's DC output terminals, including safety precautions.

Inductive Loads and Batteries

Provides cautions and guidance for driving inductive loads or batteries, including diode placement.

Connecting Single Loads

Explains recommended load connections for a single load, including local sensing.

Step 7: Connecting Remote Sensing

Details how to connect remote sensing wires to shift the regulation point to the load.

3 Local Operation

Configuring Settings from the Front Panel

Explains how to use the 9-position mode control and rotary Adjust/Enter for front panel configuration.

Coarse and Fine Adjustment Modes

Describes the coarse and fine adjustment modes used for setting voltage, current, OVP, and UVP.

Navigating the Menu System

Explains the general procedure for navigating the XG's menu system for setting features.

Normal Display Mode and Inactivity Timeout

Describes the normal display behavior and the inactivity timeout feature for front panel operations.

Display Messages on the Front Panel

Lists and describes the text messages displayed on the front panel to indicate status or mode.

Standard (Local) Operation

Explains local control via front panel and how it interacts with remote interfaces.

Operating Modes

Describes the three operating modes: Constant Voltage, Constant Current, and Constant Power.

Constant Voltage (CV) Mode Operation

Explains how the power supply operates in Constant Voltage mode.

Automatic Mode Crossover

Describes how the power supply automatically switches between CV, CC, and CP modes.

Enabling the Output

Details the procedure for enabling and disabling the main power output using front panel or SCPI.

Enabling the Auxiliary Output

Explains how to enable and disable the auxiliary output using the front panel or SCPI.

Output Auto Start Mode (Auto Restart)

Configures the power supply's output state after a power cycle or restart.

Alarms and Errors

Discusses various conditions that cause alarms and the handling of errors.

Clearing Alarms

Provides procedures for clearing triggered, manual, and flash failure alarms.

Front Panel ALARM LED

Describes events that cause the ALARM LED to illuminate and its behavior after clearing.

Alarm Masking

Explains how to disable alarms using SCPI commands and the alarm mask.

Using Over Voltage Protection (OVP)

Explains the OVP circuit's function to protect loads and how to set the trip point.

Defining the OVP Set Point

Details how to set the over voltage protection trip point via front panel or SCPI.

Using Under Voltage Protection (UVP)

Explains the UVP circuit's function to prevent voltage settings below a set value.

Over Current Protection (OCP)

Describes the OCP alarm as a firmware-based protection configurable via SCPI.

Using Over Temperature Protection Lock (OTP)

Explains the OTP lock function which protects the supply from overheating.

Using the External Shutdown Function

Details using the external shutdown function to enable or disable output via a logic level signal.

Defining the Polarity of the External Shutdown Signal

Explains how to set the polarity for the external shutdown signal to avoid false triggering.

Setting up Loop Protection

Describes enabling or disabling loop protection for multi-unit daisy chain configurations.

Interlock Function

Explains the interlock function for enabling or disabling output using an external shutoff switch.

Current Configuration Memory Settings

Lists settings that are saved and recalled on a power cycle event.

User Setting Memory Locations

Describes the three user setting memory locations for storing frequently used configurations.

Saving User Setting Memory Locations

Details the procedure for saving user setting memory locations using the front panel or SCPI.

Local Lockout

Explains how to lock the front panel to prevent accidental button presses.

Resetting the Power Supply

Details the soft reset procedure to return parameters to factory default values.

Using Multiple Power Supplies

Explains how to operate power supplies in series for voltage or parallel for current.

Configuring Multiple Supplies for Series Operation

Details connecting multiple power supplies in series to increase output voltage.

Connecting to the Load in Remote Sensing Mode

Explains parallel connection with remote sensing for improved load regulation.

Configuring Multiple Supplies for Current Sharing Operation (APG Method)

Details setting up multiple supplies in parallel for current sharing using the APG method.

4 Analog Programming (APG) and Isolated Analog Programming (ISOL)

Analog Programming (APG) of Output Voltage and Current

Explains how to control output voltage and current using analog input sources via APG.

Remote Programming Options

Lists available analog monitor signals and related APG modes for feedback.

Auxiliary Outputs

Describes the auxiliary outputs (+5V and +15V) and their programming options.

Analog Programming (APG) Connector J1

Details the pin functions and connections for the APG connector, including sense and programming.

Making Control Connections

Provides procedures for connecting output wires to the APG and DC output connector.

Wiring

Offers recommendations for wire selection and grounding for APG connections, including safety.

Analog Programming Mode

Explains how to configure the analog programming mode for voltage and current control.

Voltage-Controlled Voltage APG Setup

Details activating and deactivating APG voltage mode using an external voltage source.

Voltage-Controlled Current APG Setup

Details activating and deactivating APG current mode using an external voltage source.

Resistive-Controlled Voltage APG Setup

Details activating and deactivating APG voltage mode using an external resistor.

Resistive-Controlled Current APG Setup

Details activating and deactivating APG current mode using an external resistor.

Voltage and Current Readback

Describes how to read back voltage and current values using the APG connector.

Isolated Analog Programming Mode (ISOL)

Explains the ISOL mode for isolated analog programming of voltage and current.

AUX Output and Isolated Analog Programming (ISOL) Connector

Details the pin functions and connections for the ISOL connector, including auxiliary outputs.

Making ISOL Control Connections

Provides procedures for connecting external circuits to the Isolated Analog Programming Connector.

Voltage-Controlled Voltage ISOL Setup

Details activating and deactivating ISOL voltage mode using an external voltage source.

Voltage-Controlled Current ISOL Setup

Details activating and deactivating ISOL current mode using an external voltage source.

5 Remote Operation

Introduction

Overview of remote control capabilities using SCPI and various interfaces like RS-232, RS-485, USB, GPIB.

Hardware and Connection Setup

Information on setting up hardware and organizing connections for different remote interfaces.

Configuring Remote Control Using RS-232

Guides on configuring remote control via the RS-232 serial interface.

RS-232 Communication Cable with RJ-45 to DB-9

Details pinouts and specifications for the RS-232 communication cable connecting RJ-45 to DB-9.

RS-232 Communication Cable with RJ-45 to DB-25

Details pinouts and specifications for the RS-232 to DB-25 communication cable.

Completing the Setup

Guides on configuring the XG for RS-232 interface and setting up the PC terminal.

Configuring Remote Control Using RS-485

Guides on configuring remote control via the RS-485 serial interface.

RS-485 Communication Cable with Two RJ-45s

Details cable setup for master-to-slave communication using RS-485.

Configuring Remote Control using the USB Connector

Guides on connecting and configuring remote control using the USB interface.

Installing USB to Serial Converter and Serial Port

Guides on downloading and installing the necessary drivers for USB to serial communication.

Verifying Installation

Explains how to verify the USB driver installation using Device Manager.

GPIB Connector (Optional)

Describes the GPIB interface, its connector, and pin functions for optional GPIB connection.

Selecting a Communication Port

Guides on selecting the communication port (RS-232, RS-485, USB, GPIB, LAN) for remote control.

Multiple Power Supply Connections to RS-485 Bus

Details connecting multiple power supplies to an RS-485 bus for networked control.

Multiple Power Supply Setup

Explains the setup procedure for master and slave units in a multi-power supply configuration.

Terminal Configuration

Details setting up terminal emulation software for serial communication with the power supply.

Data Rate Setting (Kbps)

Details how to set the data rate for RS-232 and RS-485 communication protocols.

Multichannel Address Setting

Explains how to set unique multichannel addresses for devices on RS-485 bus.

Remote Interface Addressing

Explains how to address devices using multichannel addresses or selected device commands.

Status Reporting in SCPI

Explains the SCPI status reporting mechanism and the XG's implementation.

Status Registers Model from IEEE 488.2

Presents the IEEE 488.2 model for status registers, detailing enable and summary bits.

Status Byte

Explains the Status Byte register, its bits, and summary messages.

Standard Event Status Register (SESR)

Details the SESR, its enable command, and query for its contents.

OPERATION Status Register

Describes the 16-bit operation status register, including shutdown and protection summaries.

Current SHare Sub-Register

Shows the state of the current share configuration, controllable via front panel or SCPI.

QUEStionable Status Register

Stores information on questionable events or status during operation impacting output quality.

6 Communications Options

Introduction

Introduces remote control via LAN/Ethernet for XG Series with MEB option.

SETTING UP LAN/ETHERNET

Provides information for network administrators on configuring LAN/Ethernet for the MEB option.

LOCAL AREA NETWORK (LAN) OPTION

Details the features and requirements of the LAN (Ethernet) interface for programmable power supplies.

Communication Configuration

Presents three connection choices for remote control: LAN, direct to PC, and private network.

Private Network Connection

Guides setting up a private network connection, including static IP address assignment.

Connecting with PC on Same Side of Router as Power Supply

Explains the simplest network connection scenario where PC and supply are on the same side of the router.

Using the AMETEK LXI Discovery Browser

Introduces the LXI Discovery Browser tool for locating compliant devices on a network.

Connecting with Power Supply Hidden Behind a Router

Describes network configuration when the supply is behind a router, requiring port forwarding.

AMETEK ENETTEST UTILITY

Introduces the EnetTest Utility for sending SCPI commands and receiving responses over Ethernet.

Installing the AMETEK EnetTest Utility

Provides step-by-step instructions for installing the EnetTest Utility software.

Using the AMETEK Ethernet Test Utility

Explains how to use the utility by setting Host and Port fields for SCPI communication.

SETTING LAN PARAMETERS

Details the methods for setting required LAN information: Ethernet, Serial/USB, or Web Interface.

Setting LAN Parameters via Ethernet

Guides setting LAN parameters via Ethernet using the GetAssignIPAddress.exe utility.

IP Address

Details how to set the IP address using SCPI commands or DHCP mode, including MAC and GW addresses.

Setting a Static IP Address through Ethernet, USB, Serial Interfaces

Provides instructions for setting static IP addresses for Ethernet, USB, and Serial interfaces.

Ethernet

Guides setting a static IP address for the Ethernet interface using the LXI Discovery Browser.

USB

Explains verifying the USB port number via Device Manager for communication.

RS232 (SERIAL)

Guides verifying communication port settings for RS232 and desired address.

SYSTEM COMMANDS

Details system-level commands that control the power source functions.

LXI COMPLIANCE

Describes XG's compliance with LXI version 1.2, Class C, and its features.

7 Calibration and Troubleshooting

Introduction

Overview of calibration procedures performed via SCPI commands and items needing calibration.

Main Voltage and Current Calibration Principle

Explains gain and offset errors in analog programming and the iterative calibration process.

Step 1: Gain Calibration

Details the first step of calibration, adjusting gain to intersect ideal and real lines at 90%.

Step 2: Offset Calibration

Details the second step of calibration, adjusting offset to intersect lines at 10%.

Step 3: Recalibrate Gain

Details the third step of calibration, repeating gain adjustment for best results.

Storing Calibration Data

Explains how to save calibration data using CAL:STOR and restore using CAL:REST.

Calibrating the Output Voltage

Provides procedures for gain and offset calibration of the output voltage.

Calibrating the Output Current

Provides procedures for gain and offset calibration of the output current.

Over Voltage Protection Calibration

Details the procedure for calibrating the over voltage protection feature.

Non-isolated Voltage Monitoring Calibration

Guides calibration of the non-isolated voltage monitoring output lines.

Non-isolated Current Monitoring Calibration

Guides calibration of the non-isolated current monitoring output lines.

Non-isolated Voltage Programming of Voltage Calibration

Details calibration of the non-isolated voltage programming of voltage.

Non-isolated Resistive Programming of Voltage Calibration

Details calibration of the non-isolated resistive programming of voltage.

Non-isolated Voltage Programming of Current Calibration

Details calibration of the non-isolated voltage programming of current.

Non-isolated Resistive Programming of Current Calibration

Details calibration of the non-isolated resistive programming of current.

Calibration Procedure for Isolated Modes

Outlines calibration procedures for isolated voltage monitoring, current monitoring, and programming.

Isolated Voltage Monitoring Calibration

Guides calibration of the isolated voltage monitoring output lines.

Isolated Current Monitoring Calibration

Guides calibration of the isolated current monitoring output lines.

Isolated Voltage Programming of Voltage Calibration

Details calibration of isolated voltage programming of voltage.

Isolated Resistive Programming of Voltage Calibration

Details calibration of isolated resistive programming of voltage.

Isolated Voltage Programming of Current Calibration

Details calibration of isolated voltage programming of current.

Isolated Resistive Programming of Current Calibration

Details calibration of isolated resistive programming of current.

Calibrating the Input Voltage APG Signal

Explains calibration of the VAP input signal for accurate measurements.

Restore Factory Calibration

Provides SCPI command to restore the power supply to factory calibration settings.

Restore Default Calibration

Provides SCPI command to restore default calibration for all parameters.

Emergency Shutdown

Provides step-by-step instructions for immediate emergency shutdown procedures.

Unusual or Erratic Operation

Outlines steps to take if the power supply displays unusual or erratic operation.

Troubleshooting for Operators

Provides guidance for operators to troubleshoot common issues and when to contact service.

Appendix A: SCPI Command Reference

SCPI Conformance Information

Details the international standards and SCPI requirements the power supply conforms to.

SCPI Command Hierarchy

Explains the tree structure of SCPI commands, organized by common roots or nodes.

Using SCPI Commands

Details SCPI command syntax, including long/short forms, punctuation, and abbreviations.

Using Minimum and Maximum

Explains how MIN and MAX can be used as alternative parameters for specific values.

Using Queries

Explains how to use a question mark (?) to query parameter values and best practices for multiple queries.

SCPI Command Tree

Illustrates the hierarchical structure of SCPI commands from root to leaf nodes.

SCPI Command Summary

Provides a summary of SCPI commands categorized by function.

Appendix B: Error Messages

Error Messages

Explains how errors are placed in a queue (FIFO) and how the queue is cleared.

Command Error List

Lists syntax errors detected by the instrument's parser and their descriptions.

Execution Error List

Lists errors detected by the instrument's execution control block and common contributing conditions.

Device-Specific Error List

Lists errors detected by the instrument that are not command, query, or execution errors.

Query Error List

Lists errors related to output queue control and message exchange protocol problems.

Appendix C: Specifications

Electrical Specifications for XG Family, 850 W

Provides detailed electrical specifications for the XG 850 Watt models.

AC Line Input Specifications for XG 850 Watt

Lists the required AC input voltage and frequency specifications for the XG 850 Watt.

Electrical Specifications for XG Family, 1500 W

Provides detailed electrical specifications for the XG 1500 Watt models.

AC Line Input Specifications for XG 1500 Watt

Lists the required AC input voltage and frequency specifications for the XG 1500 Watt.

Electrical Specifications for XG Family, 1700 W

Provides detailed electrical specifications for the XG 1700 Watt models.

AC Line Input Specifications for XG 1700 Watt

Lists the required AC input voltage and frequency specifications for the XG 1700 Watt.

Common Specifications for All Models

Lists output performance and isolation specifications applicable to all XG models.

Environmental Specifications (Indoor use)

Details the environmental operating and storage conditions for the power supply.

Mechanical Specifications

Provides physical dimensions, weight, and cooling information for XG models.

Appendix D: Rack Mount Options and Installation Instructions

Rack Mount Kit Options

Describes available rack mounting options and provides part numbers for XG units.

XG Single (Half Rack) and Dual (Full Rack)

Details rack mount kit options for installing XG units into half and full racks.

Location Requirements

Specifies requirements for selecting a suitable installation location for the power supply.

Mounting Option A: 1U Rails

Provides installation procedures for using 1U rails to mount the power supply.

Mounting Option B: Manufactured Slides from Jonathan® Engineered Solutions

Guides finding and installing Jonathan Engineered Solutions slides for rack mounting.

Appendix E: Lantronix Procedures for MEA Option

Introduction

Notes that MEA option instructions are for reference only for 850 Watt models.

Setting Up the Computer

Guides on configuring the PC's network connection for Lantronix device setup.

Software Installations

Provides steps for installing the Lantronix DeviceInstaller software on the PC.

Selecting a Network Adapter

Instructs selecting the appropriate network adapter within DeviceInstaller for communication.

Assigning an IP Address to the Power Supply Unit

Details assigning an IP address to the power supply unit, especially for single computer configurations.

Selecting ENET as the Communication Port

Guides configuring the XG to use the ENET option card as the active communication port.

Terminal Configuration

Details setting up terminal emulation software like HyperTerminal for communication.

Troubleshooting for XG 850W Model with ENET and/or RS-485 Communication

Provides troubleshooting steps for combined ENET/RS-485 communication and ENET setup.

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