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Apollo SL40 - User Manual

Apollo SL40
35 pages
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Apollo
Model SL40
VHF COMM Transceiver
Field Maintenance Manual
PRELIMINARY
April, 1997
Draft 3
560-1014-00

Table of Contents

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Apollo SL40 Specifications

General IconGeneral
Channel Spacing25 kHz
Channels760
Voltage13.75 V DC
Current Consumption (receive)0.5 A
TypeVHF Transceiver
Frequency Range118.00 MHz to 136.975 MHz
ModulationAM

Summary

Section 1: Introduction

About This Manual

This manual provides performance checkout, troubleshooting, disassembly, and test procedures for the SL40 unit.

Apollo SL40 Description

Details the Apollo SL40 as a 760 channel VHF Comm transceiver and part of the Apollo slimline series.

Features of the SL40 Comm

Lists the key capabilities of the SL40 Comm, including channels, display, intercom, and audio amplifier.

Regulatory Compliance

Outlines the TSOs and FCC requirements the Apollo SL40 is designed and tested to meet.

Handling Considerations

Provides essential guidelines for safely handling the SL40, focusing on electrostatic discharge (ESD) protection.

ESD Protection

Details measures to protect SL40 components from mechanical and electrostatic discharge damage.

Component Handling

Emphasizes care when handling ESDS components and grounding procedures.

Shipping Considerations

Provides instructions for returning SL40 components, stressing the use of anti-static packaging.

Tools and Test Equipment

Lists required tools, like hex and Phillips screwdrivers, and essential test equipment for SL40 maintenance.

Section 2: Troubleshooting

Overview of Troubleshooting

Briefly describes the scope of field maintenance for the SL40, limited to board replacement.

ESD Safe Work Area Requirements

Details essential precautions for handling SL40 circuit boards in an ESD safe environment.

Preliminary Checkout

Outlines initial tests to perform before removing the SL40 from the aircraft to isolate problems.

System Functions

Explains how to access and use built-in system functions for isolating Comm problems, including displays and adjustments.

Software Version Display

Displays the COM software version.

Signal Strength Display

Displays the signal strength of received signals using an 8-bit value.

Audio Noise Level Display

Displays the noise level of the received audio using an 8-bit value.

Headphone Level Display and Adjustment

Allows display and adjustment of the headphone audio level.

Intercom Squelch Threshold Display and Adjustment

Allows display and adjustment of the intercom squelch threshold level.

Intercom Audio Level Display and Adjustment

Allows display and adjustment of the intercom audio level.

Sidetone Level Display and Adjustment

Allows display and adjustment of the sidetone audio level.

Base Station Lockout Mode Display and Adjustment

Allows display and adjustment of the lockout mode, which affects Comm functions.

Test Mode Operation

Explains how to use test mode for display and control testing, and accessing calibration functions.

Test Mode Access

Details the procedure to enable the built-in test mode by pressing specific buttons while switching on the unit.

General Operation in Test Mode

Describes knob usage for selecting test functions and pages in test mode.

Test Mode Page

Identifies the first page displayed when entering test mode.

Display Test Function

Tests the display and LED indicators by sequencing through character segments.

Controls Test Function

Tests front panel control inputs, indicating button presses and squelch knob status.

Test Setup

References figures showing the schematic and graphic presentation of the SL40 transceiver test setup.

Equipment Tests

Details procedures to isolate SL40 problems to the Com Main board level and lists operating specifications for tests.

Transmitter Performance

Defines expected transmitter performance specifications including output power, frequency range, tolerance, and modulation.

Transmitter Frequency Error

Details the procedure for measuring transmitter frequency error using the HP 8920.

Transmitter Power Measurement

Explains how to measure transmitter power output using the HP8920 without MIC audio input.

Transmitter Modulation

Describes measuring transmitter modulation percentage using the HP8920 with a 1000 Hz tone input.

Transmitter SNR (Signal to Noise Ratio)

Details measuring SNR by modulating the transmitter with a 1000 Hz tone and using the HP8920 SNR function.

Transmitter Audio Distortion

Explains how to measure transmitter audio distortion using the HP8920 with a 1000 Hz tone at 85% modulation.

Receiver Performance

Defines expected receiver performance specifications, including class, frequency range, sensitivity, and selectivity.

Speaker Audio Test

Details testing speaker audio output level and distortion using the HP8920.

Receiver Sensitivity

Explains how to measure receiver sensitivity by reducing signal generator amplitude until a 6 dB SINAD value is displayed.

Unit Disassembly; Reassembly

Details procedures for disassembling and reassembling the SL40 unit, focusing on component removal and replacement.

Com Main Board Removal

Provides step-by-step instructions for removing the Com Main board from the SL40 unit.

Replaceable Components

Lists field replaceable components for the SL40 with their part numbers and quantities.

Component Listing

Lists field replaceable components for the SL40 with their part numbers and quantities.

Replacement Policy

Instructs users to contact the II Morrow Service Department for RMA and shipping instructions.

Packaging for Shipment

Provides guidelines for packaging SL40 components for shipment to prevent damage.

Contacting the Factory for Assistance

Provides contact information for II Morrow Inc. for technical assistance with the Apollo SL40.

Section 3: Checkout Procedures

General Checkout Procedures

Provides procedures for final verification and checkout of the SL40 before returning it to service.

Service Verification

Verifies proper repair, component installation, and function settings, documenting details on the Test Data Sheet.

Functional Checkout

Retests the SL40 after component replacement to ensure all functions are operating properly before aircraft reinstallation.

Display Check

Instructs to perform the display test and record results on the Test Data Log sheet.

Controls Test

Instructs to perform the controls test and record results on the Test Data Log sheet.

Transmitter Tests

Instructs to perform transmitter tests and record results on the Test Data Log sheet.

Receiver Tests

Instructs to perform receiver tests and record results on the Test Data Log sheet.

Appendix A: Test Data Log

Mounting; Wiring Check

Verifies proper cable security, shield connection, and aircraft control interference.

Post Installation Checkout

Completes post installation checkout procedures after unit reinstallation in the aircraft.

Sidetone Level Adjustment

Explains how to adjust the sidetone volume using the built-in test mode.

Flight Test Check

Recommends a flight test for final installation verification, checking performance at range.

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