2
Torque Specifications
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
DRIVE TRAIN COMPONENTS
Part Part Bolted To
Torque
kg-m ft-lb
Engine Mounting Bolt Frame
6.6 48
Engine Mounting Bracket Cap
Screws
Frame
2.6 19
Rear Axle Housing Swing Arm
10.0 72
Hub Nut
Front Axle
Rear Axle
6.5
10
47
72
Wheel Lug Nuts Hub
5.0 36
Rear Driven Sprocket Mounting
Bolt**
Driven Sprocket Hub
5.4 39
Rear Axle Nut** Axle
18 130
Engine Drive Sprocket Bolt** Output Shaft
1.0 7.0
EXHAUST COMPONENTS
Exhaust Pipe Engine
2.3 16.5
Muffler Connection Bolt Exhaust Pipe
2.3 16.5
Muffler Mounting Bolt Frame
2.3 16.5
ELECTRICAL COMPONENTS
Neutral Switch Cap Screw Engine
0.7 5.0
Cooling Fan Thermo-Switch Radiator
2.0 14.5
Engine Coolant Temperature
Switch
Cylinder Head
1.2 9.0
Starter Motor Lead Cable Nut Starter
0.6 4.0
Starter Motor Through-Bolt Right-Side Cover
1.2 9.0
STEERING COMPONENTS
Handlebar Clamp Bolt Steering Head
2.3 16.5
Steering Post Holder Bolt Frame
2.3 16.5
Steering Post Nut Steering Post
4.8 35
Upper And Lower Ball Joint Nuts Steering Knuckle
4.3 31
Tie Rod End Nut Steering Knuckle
5.8 43
Tie Rod Lock Nut Tie Rod
2.9 21
BRAKE COMPONENTS
Brake Hose Union Bolt Master Cylinders/ Cali-
pers
2.3 16.5
Brake Disc Cap Screw** (Front/
Rear)
Hub (F)/Flange (R)
2.3 16.5
Brake Air Bleeder Valve Caliper
0.7 5.0
Brake Caliper Mounting Cap
Screw
Steering Knuckle/
Swing Arm
1.0 7.0
Brake Master Cylinder (Front/
Rear)
Handlebar/Frame
1.0 7.0
Brake Caliper Holder Pin (Front/
Rear)
Brake Caliper
1.8 13
Brake Caliper Slide Pin (Front/
Rear)
Brake Caliper
2.3 16.5
Front Brake Pipe Nut Brake Line/Junction
Block
1.6 11.5
Brake Caliper (Rear) Swing-Arm Housing
2.6 19
Brake Pad Mounting Pins Caliper
1.8 13
Rear Master Cylinder Push Rod
Lock Nut
Push Rod
1.8 13
Rear Brake Pedal Nut ** Frame
1.1 8.0
Parking Brake Cap Screw Caliper
2.8 20
Parking Brake Adjuster Lock Nut Caliper
1.8 13
CHASSIS COMPONENTS
Footrest Mounting Cap Screw ** Frame
5.5 40
SUSPENSION COMPONENTS (Front)
Part Part Bolted To
Torque
kg-m ft-lb
A-Arm Pivot Nut Frame
6.5 47
Front Shock Absorber Mounting
Nuts** (Upper/Lower)
Frame
5.8 43
SUSPENSION COMPONENTS (Rear)
Swing-Arm Pivot Nut Frame
8.4 61
Rear Shock Absorber Mounting
Nuts (Upper)
(Lower)
Frame
Swing-Arm
5.8
5.5
43
40
Front Arm Nut Front Arm
7.7 56
Rear Arm Nut Rear Arm
7.7 56
ENGINE/TRANSMISSION
Part Part Bolted To
Torque
kg-m ft-lb
Valve Cover Cylinder Head
1.4 10
Spark Plug Cylinder Head
1.1 8.0
Cylinder 10 mm
Head 6 mm
Cylinder
Cylinder
4.65
1.0
33.5
7.0
Oil Galley Plug Cylinder Head
1.4 10
Cylinder Nuts Crankcase
1.0 7.0
Camshaft Journal Cylinder Head
1.0 7.0
Balancer Driven Gear Balancer Shaft
5.0 36
Primary Drive Gear Driveshaft
14 101
Magneto Rotor/Flywheel Crankshaft
12 87
Clutch Sleeve Hub Primary Drive
7.0 50.5
Crankcase Cap Screws Crankcase
1.1 8.0
Engine Oil Level Plug Crankcase
0.6 4.0
Engine Oil Drain Crankcase
2.1 15
Engine Oil Drain Oil Tank
1.15 8.5
Shift Arm Stopper Left Case
1.9 14
Shift Cam Driven Gear Shifter Shaft
2.4 17
Camshaft Chain Tensioner
Adjuster
Cam Chain Tensioner
1.0 7.0
Camshaft Chain Tensioner
Mounting
Cylinder Head
1.0 7.0
Camshaft Chain Tension Spring
Holder
Cam Chain Tensioner
3.0 22
Oil Hose Union Bolt Crankcase
2.3 16.5
Timing Plug Left Case
2.3 16.5
Fuel Valve Gas Tank
0.4 3.0
To Next Page
Loading...
