Arctic Cat DVX 400 2004 - Section 2 - Periodic Maintenance;Tune-Up

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SECTION 2 -
PERIODIC MAINTENANCE/TUNE-UP
Table of Contents
Periodic Maintenance Chart.................................... 2-2
Lubrication Points.................................................... 2-3
Battery..................................................................... 2-3
Fuses ...................................................................... 2-4
Air Cleaner .............................................................. 2-4
Valve/Tappet Clearance ......................................... 2-6
Tappet Shim Selection Table (Exhaust) ................. 2-9
Tappet Shim Selection Table (Intake).................... 2-10
Testing Engine Compression ................................ 2-11
Spark Plug ............................................................ 2-11
Muffler/Spark Arrester........................................... 2-12
Gas/Vent Hoses .................................................... 2-12
Adjusting Throttle Cable........................................ 2-12
Adjusting Engine RPM (Idle)................................. 2-13
Engine/Transmission Oil - Filter.............................2-13
Adjusting Clutch Lever Cable ................................2-14
Tires ......................................................................2-15
Steering Components ........................................... 2-15
Suspension/Shock Absorbers/Bushings ...............2-15
Nuts/Bolts/Cap Screws.......................................... 2-15
Headlight/Taillight-Brakelight.................................2-15
Switches................................................................2-17
Indicator Lights...................................................... 2-17
Frame/Welds .........................................................2-17
Electrical Connections...........................................2-17
Hydraulic/Parking Brake Systems .........................2-17
Burnishing Brake Pads.......................................... 2-22
Coolant.................................................................. 2-22
Drive Chain............................................................2-22