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Arctic Cat DVX 400 2004 - Servicing Left-Side Components

Arctic Cat DVX 400 2004
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6
Removing Left-Side
Components
A. Cover
B. Drive Gear
C. Rotor/Flywheel
D. Neutral Switch
1. Remove the cap screws securing the starter drive
cover; then remove the cover and drive gear.
Account for two thrust washers and the large O-ring.
SP058
SP060
2. Remove the cap screws securing the rotor/flywheel
cover; then remove the cover.
SP151
3. Remove the starter driven gear (2), two alignment
pins (3), and the cover gasket (4). Account for two
thrust washers from the driven gear.
SP152
NOTE: If the right-side components are to be
removed, do not remove the rotor/flywheel. Pro-
ceed to step 7.
4. Using a 27 mm offset box-end wrench, hold the
rotor/flywheel; then remove the nut securing the
rotor/flywheel to the crankshaft.
SP153
5. Using an appropriate magneto rotor remover, remove
the rotor/flywheel assembly from the crankshaft.
6. Remove the key (3); then remove the starter driven
gear (4).
SP154
7. Remove the Allen-head cap screws securing the neu-
tral switch housing (1); then remove the switch.
Account for one O-ring (2), two switch contacts (3
and 4), and the two springs behind the switch con-
tacts.

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