Aries 205003 - User Manual

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Summary

Installation Procedure

Driver Side Installation

Instructions for installing the driver side bar, including bracket attachment and side bar fitting.

Passenger Side Installation

Repeat the installation process for the passenger side of the vehicle.

This document provides installation instructions and product information for ARIES 3" round side bars, identified by part number 205003. These side bars are designed to be installed on a truck, serving as a step to assist with vehicle entry and exit. The product includes distinct components for the driver and passenger sides, ensuring a custom fit and symmetrical appearance.

Function Description:

The primary function of the ARIES 3" round side bars is to provide a stable and convenient step for easier access to and from a truck's cab. By extending outward from the vehicle's body, they offer a lower and wider platform, which is particularly beneficial for lifted trucks, taller individuals, or those with mobility challenges. Beyond their practical utility, these side bars also contribute to the aesthetic appeal of the vehicle, adding a rugged yet refined look. The design incorporates specific mounting brackets and braces to ensure a secure attachment to the truck's frame and body mounts, providing a robust and reliable stepping surface. The installation process is designed to be straightforward, utilizing existing body mount points and requiring minimal modification to the vehicle.

Important Technical Specifications:

The side bars are constructed with a 3-inch round profile, indicating a substantial and durable design. The installation hardware includes a variety of bolts, washers, nuts, and self-tapping screws, all specified with precise dimensions to ensure proper fitment and structural integrity. Key hardware components include:

Hex bolts: 10mm x 25mm, 12mm x 50mm, and 12mm x 120mm. The 12mm x 120mm bolts are specifically used for attaching the main mounting brackets to the vehicle's body mounts, indicating their critical role in supporting the side bar's weight and user load. The 12mm x 50mm bolts secure the side bar itself to the mounting brackets.
Flat washers: 10mm and 12mm. These are used to distribute the load of the fasteners and prevent damage to the mounting surfaces.
Lock washers: 10mm and 12mm. These are crucial for preventing bolts from loosening due to vibrations, enhancing the long-term stability and safety of the installation.
Hex nuts: 10mm. Used in conjunction with 10mm hex bolts for securing brace brackets.
Self-tapping screws: 6mm x 25mm. These are used to secure the brace brackets to the vehicle's body channel, providing additional stability.

The kit includes specific components for each side of the vehicle:

Driver side / left side bar (1)
Passenger side / right side bar (1)
Mounting bracket, front (2)
Mounting bracket, rear (2)
Mounting brace, front (2)
Mounting brace, rear (2)

The distinction between "short mounting brackets" for the front and "long mounting brackets" for the rear, as noted in the instructions, suggests a tailored design to accommodate variations in the vehicle's undercarriage structure. The side bars themselves have a "longer end" that goes to the rear, indicating an asymmetrical design optimized for the vehicle's profile.

Usage Features:

The installation process is categorized as "Easy" in terms of difficulty, suggesting that it can be performed by individuals with basic mechanical skills and tools. The instructions emphasize thorough reading before beginning, highlighting the importance of understanding each step for a successful installation. Key usage features during installation include:

Driver-side first approach: The installation begins on the driver's side, establishing a pattern that is then mirrored on the passenger side. This systematic approach helps in familiarizing the installer with the process.
Hand tightening initially: Most fasteners are initially hand-tightened, allowing for adjustments to the side bar's position before final tightening. This is critical for achieving a level and centered installation.
Adjustability: The ability to adjust the side bar for level and centering before final tightening ensures optimal appearance and functionality.
Utilizes existing body mounts: The design leverages existing frame mount bolts and body mounts, minimizing the need for drilling or extensive vehicle modification, which simplifies installation and preserves the vehicle's integrity.
Specific bracket placement: The instructions clearly differentiate between front and rear mounting brackets and braces, ensuring correct component placement for structural integrity. "Short mounting brackets are used on the front of the vehicle, and long mounting brackets at the rear."

Maintenance Features:

The manual provides clear guidelines for maintaining the side bars to ensure their longevity and appearance.

Post-installation waxing: It is recommended to wax the product after installation. This creates a protective layer over the finish, guarding against environmental elements and wear.
Regular waxing: Continuous regular waxing is advised to maintain the protective layer and preserve the finish.
Abrasive avoidance: Users are explicitly warned against using any type of polish or wax that may contain abrasives. Abrasives can damage the finish, leading to premature wear or dulling.
Cleaning for gloss black finishes: For products with a gloss black finish, mild soap is recommended for cleaning. This gentle approach prevents damage to the specialized coating.
Periodic inspections: After installation, periodic inspections are crucial. The instructions advise checking all mounting hardware to ensure it remains tight. This proactive measure prevents loosening due to vibrations or road conditions, which could compromise the safety and stability of the side bars. Regular checks help in identifying and addressing any potential issues before they escalate.

In summary, the ARIES 3" round side bars (205003) are a practical and aesthetically pleasing accessory for trucks, designed for easy installation and long-term durability with proper maintenance. They enhance vehicle accessibility while adding to its overall appearance, supported by a robust mounting system and clear maintenance guidelines.