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Atlas Copco GA90 User Manual

Atlas Copco GA90
150 pages
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GA 55+, GA 75+, GA 90
Instruction book
Atlas Copco
Oil-injected rotary screw compressors

Table of Contents

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Atlas Copco GA90 Specifications

General IconGeneral
ModelGA 90
Power90 kW
TypeRotary Screw Compressor
Max Working Pressure13 bar
Cooling SystemAir Cooled
Noise Level72 dB(A)

Summary

Safety Precautions

Safety Icons

Explains the meaning of warning symbols used in the manual.

Safety Precautions During Installation

General safety measures for safe installation of the compressor unit.

Safety Precautions During Operation

Safety measures for operating the compressor unit.

Safety Precautions During Maintenance or Repair

Safety guidelines for performing maintenance and repair work.

General Description

Introduction

Overview of the GA 55+ to GA 90 oil-injected screw compressors.

Air Flow

Explanation of air flow diagrams for compressor operation.

Oil System

Description of the compressor's oil system and its operation.

Cooling System

Description of the compressor's cooling system.

Condensate System

Details on the condensate drainage system.

Regulating System

Explanation of the compressor's loading and unloading processes.

Electrical System

Identification of electrical components within the unit.

Electrical Diagrams

Service diagrams illustrating the electrical systems.

Air Dryer

Description of the air dryer system and its function.

Elektronikon Graphic Controller

Elektronikon Graphic Regulator

Regulator functions and automatic control of the compressor.

Control Panel

Identification of control panel parts and their functions.

Icons Used

Explanation of status, input, and system icons on the display.

Main Screen Menu

Description of the main display screen and its indications.

Calling Up Menus

Procedure for accessing menus from the main screen.

Inputs Menu

How to access and view input data on the controller.

Outputs Menu

How to access and view output data on the controller.

Counters

Accessing and viewing operational counters.

Settings Menu

Procedure for modifying controller parameters.

Service Menu

Managing service plans and viewing service history.

Setpoint Menu

Programming and selecting setpoints for the compressor.

Week Timer Menu

Programming time-based start/stop commands and week schemes.

Test Menu

Performing display and safety valve tests.

User Password Menu

Activating password protection for settings modification.

Programmable Settings

Parameters for unloading/loading pressures.

OSCi (Optional)

Introduction

Overview of the OSCi condensate treatment device.

Operation

General operation and condensate flow scheme of the OSCi.

Putting into Operation (Commissioning)

Steps for installing and commissioning the OSCi device.

Pictographs

Explanation of OSCi related pictographs.

Elektronikon Display and Warnings

How to consult OSCi data on the Elektronikon display.

Data Displayed During Normal Operation

Display of OSCi status and filter lifetime.

Warnings

Explanation of service required and overflow warnings for the OSCi.

Maintenance

Maintenance of the oleophilic filter and condensate checks.

Service Kits

Information on available service kits for the OSCi.

Problem Solving

Troubleshooting guide for common OSCi faults.

Energy Recovery (Optional)

Energy Recovery Unit

Description of the components of the energy recovery (ER) unit.

Energy Recovery Systems

Explanation of low and high temperature rise/flow systems.

Operation

Water requirements and general operation of the ER unit.

Maintenance

Maintenance procedures for ER unit components.

Energy Recovery Data

Information on ER system data and settings.

Installation

Dimension Drawings

Provides physical dimensions of the compressor unit.

Installation Proposal

Example compressor room layout and ventilation proposals.

Electrical Connections

Guidelines and diagrams for electrical connections.

Cooling Water Requirements

Recommendations and parameters for cooling water quality.

Pictographs

Explanation of installation related pictographs.

Operating Instructions

Before Initial Start-Up

Pre-start safety checks and preparation steps.

Initial Start-Up

Detailed steps for the initial start-up procedure.

Before Starting

Remarks and checks to perform before starting the compressor.

Starting

Procedure for starting the compressor, including checks.

During Operation

Operational monitoring, warnings, and checks.

Checking the Display

How to verify the controller display for readings and messages.

Stopping

Procedures for stopping the compressor normally or in emergency.

Taking Out of Operation

Steps for safely taking the compressor out of operation.

Maintenance

Preventive Maintenance Schedule

Schedule of routine maintenance tasks and intervals.

Drive Motor

Information on drive motor bearing maintenance.

Oil Specifications

Details on different types of compressor lubricants.

Oil and Oil Filter Change

Procedure for changing compressor oil and filter.

Disposal of Used Material

Guidelines for environmentally friendly disposal of used materials.

Storage After Installation

Procedures for storing the compressor when not in use.

Service Kits

Information on available service kits for maintenance.

Adjustments and Servicing Procedures

Air Filter

Location of the air filter and recommendations for servicing.

Coolers

Instructions for cleaning the air coolers.

Safety Valves

Location, operation, and testing of safety valves.

Problem Solving

Problem Solving

Troubleshooting guide for common compressor faults.

Technical Data

Readings on Display

Explanation of readings shown on the Elektronikon display.

Electric Cable Size and Main Fuses

Guidelines for selecting electric cable sizes and main fuses.

Settings of Fan Motor Circuit Breaker

Recommended settings for the fan motor circuit breaker.

Settings for Motor Overload Relay

Recommended settings for motor overload relays and fuses.

Dryer Switches

Information on dryer regulating and safety devices.

Reference Conditions and Limitations

Specifies reference conditions and operating limitations.

Compressor Data

Specific compressor performance data.

Technical Data Elektronikon Controller

Technical specifications for the Elektronikon controller.

Instructions for Use of Air Receiver

Instructions for Use

Safety instructions and guidelines for using the air receiver.

Guidelines for Inspection

Guidelines for Inspection

General guidance and standards for compressor inspection.

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