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AUMA SAExC Series User Manual

AUMA SAExC Series
76 pages
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Multi-turn actuators
SAExC 07.1 SAExC 16.1
SARExC 07.1 SARExC 16.1
with actuator controls
AUMA MATIC AMExB 01.1
Assembly, operation, commissioningOperation instructions

Table of Contents

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AUMA SAExC Series Specifications

General IconGeneral
Explosion protectionATEX, IECEx
Ingress protectionIP66
Ambient temperature+70°C
Control signalProfibus, Modbus
Protection classUp to IP68
Communication protocolsProfibus, Modbus, Foundation Fieldbus
Housing materialAluminum

Summary

Safety Instructions

Basic Information on Safety

Provides fundamental safety guidelines and standards for product operation.

Range of Application

Defines the intended industrial applications for multi-turn actuators.

Warnings and Notes

Explains hazard warning signals (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

References and Symbols

Details references to other sections and explains common symbols used in the manual.

Identification

Name Plate

Describes the information found on the device's name plate for identification.

Short Description

Provides a brief definition and overview of multi-turn actuators and controls.

Transport, Storage and Packaging

Transport

Details safe procedures for transporting the actuator, including handling hovering loads.

Storage

Provides guidelines for proper storage to prevent corrosion and damage.

Packaging

Describes the packaging materials used and recommendations for disposal.

Assembly

Mounting Position

Specifies that actuators can be operated in any mounting position.

Handwheel Fitting

Instructions for correctly attaching the handwheel to the actuator's change-over mechanism.

Multi-turn Actuator: Mount to Valve/Gearbox

Guides on mounting the actuator to a valve or gearbox, covering different output drive types.

Output Drive Types B, B1 – B4 and E

Details for mounting actuators with specific output drive types like B, B1-B4, and E.

Output Drive Type A

Details for mounting actuators with output drive type A.

Stem Nut: Finish Machining

Procedure for machining the stem nut for output drive type A, if required.

Multi-turn Actuator (with Output Drive Type A): Mount to Valve

Step-by-step instructions for mounting the actuator with output drive type A to a valve.

Accessories for Assembly

Information on optional accessories for actuator assembly.

Stem Protection Tube for Rising Valve Stem

Instructions for assembling the stem protection tube for rising valve stems.

Mounting Positions of Local Controls

Describes how to change the mounting position of local controls on the actuator.

Mounting Positions: Modify

Detailed steps for modifying the mounting position of local controls on the actuator.

Electrical Connection

Basic Information

General warnings and information regarding safe electrical connection procedures.

Connecting via Plug/Socket Connector with Screw-Type Terminals (KP, KPH)

Instructions for connecting via plug/socket connectors with screw terminals.

Terminal Compartment: Open

Steps to open the terminal compartment for connecting cables.

Cable Connection

Detailed guide for connecting cables to the terminals, including torque specifications.

Terminal Compartment: Close

Instructions for closing the terminal compartment after cable connections are made.

Connecting via Plug/Socket Connector with Terminal Blocks (KES)

Instructions for connecting via plug/socket connectors with terminal blocks.

Terminal Compartment: Open

Steps to open the terminal compartment for connecting terminal blocks.

Cable Connection

Guide for connecting cables to terminal blocks, including torque specifications.

Terminal Compartment: Close

Instructions for closing the terminal compartment after terminal block connections.

Accessories for Electrical Connection

Optional accessories for electrical connections.

Parking Frame

Description and use of the parking frame for disconnected plugs.

Protection Cover

Information on the protection cover for the plug compartment.

Earth Connection, External

Details on making an external earth connection for the device.

Operation

Manual Operation

How to operate the actuator manually for setting, commissioning, or in case of power failure.

Manual Operation: Engage

Step-by-step guide to engage manual operation via the change-over mechanism.

Manual Operation: Disengage

Procedure for disengaging manual operation, which happens automatically when motor starts.

Motor Operation

Instructions for operating the actuator using the motor after commissioning.

Local Operation

How to operate the actuator locally using the control unit's push buttons.

Actuator Operation from Remote

Instructions for operating the actuator remotely via control commands or setpoints.

Indications

Indication Lights

Explanation of the colours and assignments of the indication lights on the local controls.

Mechanical Position Indicator/Running Indication

Description of the mechanical position indicator and its functions for valve position and running status.

Signals

Feedback Signals via Output Contacts (Binary)

How binary output contacts are used for feedback signals like collective fault and end positions.

Feedback Signals (Analogue)

Information on analogue position feedback signals using potentiometers or RWG.

Commissioning (Basic Settings)

Heat-up Time for Low Temperature Version

Specifies required heat-up times for low temperature versions of the actuator controls.

Switch Compartment: Open

Instructions on how to open the switch compartment for settings.

Torque Switching: Set

Procedure for setting the torque switches for overload protection of the valve.

Limit Switching: Set

Guide for setting the limit switches to record actuator travel and operate switches at preset positions.

End Position CLOSED (Black Section): Set

Steps to set the limit switch for the CLOSED end position.

End Position OPEN (White Section): Set

Steps to set the limit switch for the OPEN end position.

Intermediate Positions: Set

Instructions for setting intermediate position switches for each running direction.

Running Direction CLOSE (Black Section): Set

Procedure to set an intermediate position for the CLOSE running direction.

Running Direction OPEN (White Section): Set

Procedure to set an intermediate position for the OPEN running direction.

Test Run

Guidance on performing a test run after all settings are completed.

Direction of Rotation: Check

Procedure to verify the correct direction of rotation for the actuator.

Limit Switching: Check

How to check if the limit switching has been set correctly.

PTC Tripping Device (Option): Test

Procedure for testing the optional PTC tripping device for motor protection.

Potentiometer Setting

Instructions for setting the potentiometer as a travel sensor for valve position.

Electronic Position Transmitter RWG: Set

Guide for setting the electronic position transmitter (RWG) to measure valve position.

Mechanical Position Indicator: Set

Steps to set the mechanical position indicator for valve open/closed status.

Switch Compartment: Close

Instructions for closing the switch compartment after settings.

Commissioning - Controls Settings

Controls: Open

Procedure to open the actuator controls for adjustment.

Type of Seating: Set

How to set the type of seating (limit or torque) via DIP switches.

Push-to-Run Operation or Self-Retaining: Set

Setting the actuator operation mode to push-to-run or self-retaining.

Running Indication (Blinker Transmitter): Activate/Deactivate

How to activate or deactivate the running indication via a DIP switch.

Torque Fault in Collective Fault Signal: Activate/Deactivate

Enabling or disabling the torque fault signal via a DIP switch.

Positioner

Configuration options for the positioner function.

Input Ranges (Signal Type) for Setpoint and Actual Value

Configuring input signal types for setpoint and actual value for the positioner.

Behaviour on Loss of Signal (Actuator Reaction)

Defining actuator reactions (fail-safe modes) upon loss of input signal.

Adjustment in End Positions

Procedure for adjusting the actuator's end positions with a standard positioner.

Sensitivity Setting

Adjusting the sensitivity (dead band) of the positioner to prevent excessive starts.

Dead Time

Setting the dead time to prevent frequent operation changes and reduce starts.

EMERGENCY Command (EMERGENCY - OPEN/EMERGENCY - CLOSE)

How to use the EMERGENCY command input to move the actuator to a preset end position.

Controls: Close

Instructions for closing the actuator controls compartment after adjustments.

Corrective Action

Faults During Commissioning

Troubleshooting common faults encountered during the initial commissioning phase.

Fuses

Information on locating and replacing fuses within the actuator controls.

Fuses Within the Actuator Controls

Specific details on fuses located inside the actuator controls for power supply and motor protection.

Motor Protection (Thermal Monitoring)

How to address issues related to motor overheating and thermal monitoring faults.

Servicing and Maintenance

Preventive Measures for Servicing and Safe Operation

Essential preventive measures for safe operation and routine servicing of the actuator.

Disconnection from the Mains

Procedure for safely disconnecting the device from the mains for service purposes.

Maintenance

Guidelines for maintenance tasks, including lubrication intervals and seal replacement.

Disposal and Recycling

Information on environmentally sound disposal and recycling of actuator components.

Technical Data

Features and Functions of Actuator

Detailed overview of the actuator's features, functions, and technical specifications.

Features and Functions of Actuator Controls

Overview of the features and functions of the AUMA MATIC actuator controls.

Service Conditions

Specifications for mounting position, enclosure protection, corrosion protection, and installation altitude.

Further Information

Additional information including EU Directives relevant to the actuator.

Spare Parts

Multi-turn Actuators SAExC 07.1 – SAEXC 16.1/SARExC 07.1 – SAREXC 16.1 via Plug/Socket Connector with Screw-Type Terminals (KP, KPH)

List and diagrams of spare parts for specific multi-turn actuator models with screw terminals.

Actuator Controls AUMA MATIC AMEXB 01.1 via Plug/Socket Connector with Screw-Type Terminals (KP, KPH)

Spare parts list and diagrams for AUMA MATIC AMEXB 01.1 controls with screw terminals.

Actuator Controls AUMA MATIC AMEXB 01.1 via Plug/Socket Connector with Terminal Blocks (KES)

Spare parts list and diagrams for AUMA MATIC AMEXB 01.1 controls with terminal blocks.

Certificates

Declaration of Incorporation and EC Declaration of Conformity

Official declarations confirming compliance with EC directives and standards.

ATEX Certificate

The EC type-examination certificate for equipment intended for potentially explosive atmospheres.

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