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AUMA SAR 07.6 - User Manual

AUMA SAR 07.6
104 pages
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Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
EtherNet/IP
Foundation Fieldbus
HART
Multi-turn actuators
SA 07.2 SA 16.2
SAR 07.2 SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive
Assembly and commissioningOperation instructions

Table of Contents

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AUMA SAR 07.6 Specifications

General IconGeneral
Control Signal4-20 mA
Communication ProtocolModbus RTU, PROFIBUS DP
ControlLocal, Remote
InputsAnalog, Digital
OutputsRelay
CommunicationFieldbus

Summary

Safety Instructions

Prerequisites for Safe Handling

Ensures all legal requirements and guidelines for assembly, connection, commissioning, and operation are met.

Range of Application

Defines the intended use of AUMA multi-turn actuators for industrial valves and specifies prohibited applications.

Applications in Ex Zone 22

Details compliance requirements for actuators in hazardous dust locations (ZONE 22) according to ATEX directive.

Warnings and Notes

Explains safety-relevant procedures and signal words (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

References and Symbols

Lists references and symbols used throughout the operation instructions for clarity and understanding.

Identification

Name Plate

Details the information found on the actuator, actuator controls, and motor name plates for device identification.

Short Description

Provides a concise overview of AUMA multi-turn actuators, actuator controls, and their functionalities.

Transport and Storage

Transport

Covers safe transport procedures for actuators and controls, including handling hovering loads and lifting instructions.

Storage

Provides guidelines for proper storage to prevent corrosion and damage from environmental factors.

Assembly

Mounting Position

Specifies permissible mounting positions for actuators, noting considerations for lubricant type.

Valve Attachments

Overviews different output drive types (A, B, B1-B4, E) and their applications for connecting to valve stems.

Design of Output Drive Type A

Explains the components and torque transmission mechanism for output drive type A.

Design of Output Drive Types B and E

Describes the connection method for output drive types B and E via a hollow shaft and output drive sleeve.

Handwheel Fitting

Details the procedure for fitting the handwheel, including handling of larger diameters supplied separately.

Multi-turn Actuator: Mount to Valve;Gearbox

Provides instructions for mounting the actuator to the valve or gearbox, including corrosion prevention.

Stem Nut for Output Drive Type A: Finish Machining

Details the working steps for machining the stem nut for output drive type A if supplied unbored.

Multi-turn Actuator with Output Drive Type A: Mount

Step-by-step guide for mounting the actuator with output drive type A to the valve stem, including tightening torques.

Multi-turn Actuator with Output Drive Type B: Mount

Step-by-step guide for mounting the actuator with output drive type B to the valve/gearbox, including tightening torques.

Accessories for Assembly

Lists and describes accessories for actuator assembly, such as stem protection tubes.

Stem Protection Tube for Rising Valve Stem

Details the assembly procedure for the stem protection tube to protect rising valve stems.

Mounting Positions of Local Controls

Explains how to adjust the mounting position of local controls for optimal accessibility, allowing 90° shifts.

Mounting Positions: Modify

Provides steps for modifying the mounting position of local controls, including safety precautions for electrical shock and ESD.

Electrical Connection

Basic Information

Covers essential safety information and general guidelines for electrical connections, emphasizing qualified personnel.

Overview of AUMA Electrical Connections

Presents an overview of different electrical connection types, such as SJ and compact SF versions.

SJ Electrical Connection (AUMA Plug;Socket Connector)

Details the SJ version's plug-in electrical connection with screw-type terminals for power and control contacts.

Terminal Compartment (for Mains Connection): Open

Provides instructions on how to open the mains terminal compartment, including safety warnings.

Cable Connection

Guides through the process of connecting cables, specifying terminal cross sections, tightening torques, and safety measures.

Terminal Compartment (for Mains Connection): Close

Details the procedure for closing the mains terminal compartment after cable connection, ensuring enclosure protection.

Fieldbus Terminal Compartment: Open

Instructs on opening the fieldbus terminal compartment to access the connection board for fieldbus cables.

Industrial Ethernet Cable: Connect

Describes the connection of industrial Ethernet cables, typically equipped with RJ-45 connectors.

Fieldbus Terminal Compartment: Close

Provides steps for closing the fieldbus terminal compartment, ensuring proper sealing and enclosure protection.

Compact Version SF Electrical Connection for EtherNet;IP

Explains the SF version's electrical connection, utilizing screw-type terminals for motors and controls.

Terminal Compartment (for Mains Connection): Open

Details how to open the mains terminal compartment for the SF compact version, including safety precautions.

Cable Connection

Guides cable connection for the SF version, specifying terminal cross sections, torques, and protective earth connection.

Terminal Compartment (for Mains Connection): Close

Instructs on closing the mains terminal compartment for the SF version, ensuring proper sealing and cable protection.

Industrial Ethernet Cable: Connect

Details the connection of industrial Ethernet cables using M12 connectors to the actuator.

Accessories for Electrical Connection

Lists and describes accessories for electrical connections, such as wall brackets.

Actuator Controls on Wall Bracket

Explains the principle and benefits of mounting actuator controls separately on a wall bracket.

Actuator Controls on Wall Bracket

Provides information on installation with wall brackets, including cable length and connection details.

Parking Frame

Describes the parking frame for safe storage of disconnected plugs or covers, protecting contacts.

External Earth Connection

Details the external earth connection procedure for equipotential compensation, including terminal cross sections and torques.

Operation

Manual Operation

Explains manual valve operation using the handwheel, noting it's for occasional use and disengages during motor operation.

Manual Valve Operation

Provides steps for manual valve operation, emphasizing safety to prevent damage to motor coupling.

Motor Operation

Covers operation of the actuator via the motor, stressing the need for prior commissioning and basic settings.

Local Actuator Operation

Details how to operate the actuator locally using the push buttons on the actuator controls.

Actuator Operation from Remote

Explains how to operate the actuator remotely via fieldbus, including setting the selector switch to 'Remote control'.

Menu Navigation via Push Buttons

Describes how to navigate menus for settings and indications using the push buttons on the local controls.

Menu Layout and Navigation

Explains the structure of the display, including groups, navigation support, and push button functions for menu interaction.

User Level, Password

Details the concept of user levels and the necessity of passwords for parameter modification, defining available user levels.

Password Entry

Provides a step-by-step guide for entering the password to access parameter modification functions.

Password Change

Explains how to change passwords for the same or lower access levels, outlining the process and menu items.

Language in the Display

States that actuator controls display is multilingual and describes how to change the display language.

Language Change

Provides a detailed procedure for changing the display language through the menu, including user level selection.

Indications

Indications During Commissioning

Describes indications during commissioning, including LED test, language selection activation, and startup menu display.

Indications in the Display

Explains the information presented in the display, including the status bar and navigation support.

Feedback Indications from Actuator and Valve

Details display indications for valve position and torque, including units and end position symbols.

Status Indications According to AUMA Classification

Explains status indications according to AUMA classification, such as warnings, not ready REMOTE, and faults.

Status Indications According to NAMUR Recommendation

Describes status indications according to NAMUR recommendation NE 107, covering out of specification, function check, maintenance, and failures.

Indication Lights of Local Controls

Details the arrangement and meaning of indication lights (LEDs) on the local controls, including customizable assignments.

Optional Indications

Covers optional indications, specifically mechanical position indicators that are self-adjusting or use an indicator mark.

Mechanical Position Indication (Self-Adjusting)

Explains the self-adjusting mechanical position indicator, its characteristics, and how it shows valve position.

Mechanical Position Indication via Indicator Mark (Not Self-Adjusting)

Describes the mechanical position indicator that uses an indicator mark, its characteristics, and how it shows valve position.

Signals (Output Signals)

Status Signals via Output Contacts (Digital Outputs)

Explains how output contacts provide status signals as binary signals to the control room, detailing assignment and coding.

Analogue Signals (Analogue Outputs)

Covers analogue signals, specifically for valve position and torque feedback, requiring additional input signals.

Commissioning (Basic Settings)

Type of Seating: Set

Guides on setting the type of seating (limit or torque) for end positions, emphasizing valve compatibility and safety.

Torque Switching: Set

Details how to set torque switching limits for overload protection, including safety warnings about excessive tripping torque.

Limit Switching: Set

Provides instructions for setting limit switching for end positions, including safety precautions for motor operation and overrun.

Connection between EtherNet;IP Module and Computer: Check

Guides on checking the connection between the EtherNet/IP module and a computer, including IP address settings.

EtherNet;IP Module Configuration

Details the process of configuring the EtherNet/IP module using the GW-7472 Utility software.

Test Run

Outlines the procedure for performing a test run after all settings are completed, focusing on checking the direction of rotation.

Direction of Rotation at Mechanical Position Indicator: Check

Explains how to check the direction of rotation using the mechanical position indicator, including safety measures.

Direction of Rotation at Hollow Shaft;Stem: Check

Details how to check the direction of rotation directly at the hollow shaft/stem if no mechanical position indicator is present.

Limit Switching: Check

Guides on checking the correct setting of limit switching by operating the actuator and observing indicator lights.

Commissioning (Settings;Options in the Actuator)

Switch Compartment: Open;Close

Describes how to open and close the switch compartment for accessing internal settings and indicators.

Mechanical Position Indicator (Self-Adjusting)

Explains the self-adjusting mechanical position indicator, its function, and how to set it.

Mechanical Position Indicator: Set

Provides step-by-step instructions for setting the self-adjusting mechanical position indicator by moving the valve to end positions.

Gear Stage of the Reduction Gearing: Test;Set

Details how to test and set the reduction gearing stage if the mechanical position indicator cannot be correctly set.

Mechanical Position Indication via Indicator Mark (Not Self-Adjusting)

Describes the mechanical position indication using an indicator mark and the procedure for setting it.

Mechanical Position Indicator: Set

Provides instructions for setting the mechanical position indicator with an indicator mark by aligning discs with the cover mark.

Gear Stage of the Reduction Gearing: Test;Set

Explains how to test and set the reduction gearing stage, particularly if actuator turns/stroke were changed.

Corrective Action

Faults During Commissioning

Lists common faults encountered during commissioning, such as issues with mechanical position indicators and overrun.

Fault Indications and Warning Indications

Explains how faults and warnings are indicated on the display (red backlight for faults, white for warnings) and via status texts.

Fuses

Details the types and locations of fuses within the actuator controls, including primary and secondary fuses.

Fuses within the Actuator Controls

Lists primary fuses F1/F2 for the power supply unit and the internal fuse F3 for the 24 V DC supply.

Fuse Replacement

Provides instructions and safety precautions for replacing fuses F1/F2, emphasizing disconnection from mains.

Replace Fuses F1;F2

Details the procedure for replacing fuses F1/F2 in the actuator controls, including safety warnings.

Test;Replace Fuses F3;F4

Guides on testing and replacing fuses F3/F4 located in the power supply unit, including checking resistance.

Motor Protection (Thermal Monitoring)

Explains how motor protection trips due to overheating, indicated by LEDs and fault messages, and how to resume operation.

Servicing and Maintenance

Preventive Measures for Servicing and Safe Operation

Outlines preventive actions for safe operation, including visual inspections, screw checks, and lubrication of output drive type A.

Maintenance

Covers maintenance aspects, including checking mechanical parts, lubrication intervals, and seal replacement during grease changes.

Disposal and Recycling

Provides guidelines for the disposal and recycling of devices, emphasizing material separation and environmental protection.

Technical Data

Technical Data Multi-turn Actuators

Lists features and functions for multi-turn actuators, including type of duty, motors, insulation class, and electrical connections.

Technical Data Actuator Controls

Details technical specifications for actuator controls, covering power supply, current consumption, switchgear, and control signals.

Spare Parts

Multi-turn Actuators SA(V) 07.2 - SA(V) 16.2;SAR(V) 07.2 - SAR(V) 16.2

Illustrates the spare parts breakdown for multi-turn actuators SA/SAR 07.2 to 16.2, showing components and their reference numbers.

AC 01.2 Actuator Controls with SJ Electrical Connection

Shows the exploded view and components for AC 01.2 actuator controls with SJ electrical connection for spare parts identification.

AC 01.2 Actuator Controls SF Compact

Presents the spare parts breakdown for AC 01.2 actuator controls SF compact, illustrating the assembly of components.

Certificates

Declaration of Incorporation and EU Declaration of Conformity

Contains information regarding the Declaration of Incorporation and EU Declaration of Conformity for the products.

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