Service ManualLast Updated - 9/28/2016
495B SE (S)
2
TABLE OF CONTENTS
INTRODUCTION 4
ABBREVIATIONS AND SYMBOLS 5
KNOW YOUR MACHINE 7
SAFETY SUMMARY 8
FIRE PREVENTION 13
INSTALLATION OF FIRE EXTINGUISHER BRACKET 13
MODEL DESCRIPTION 14
SAFETY WHILE SERVICING 16
PREVENTIVE MAINTENANCE 17
SPECIAL NEW-MACHINE INSTRUCTIONS 17
SERVICE SCHEDULE 18
LUBRICATION POINTS 23
FLUID SPECIFICATIONS 24
GENERAL TORQUE SPECIFICATIONS 27
HYDRAULIC DRAWING 29
HYDRAULIC SERVO DRAWING 30
HYDRAULIC SCHEMATIC 31
HYDRAULIC DRAWING TANDEM 32
HYDRAULIC SERVO TANDEM 33
HYDRAULIC SCHEMATIC TANDEM 34
HYDRAULIC PRESSURE SETTINGS (495ML) 35
MACHINE FUNCTION SPEEDS 35
HYDRAULIC PRESSURE ADJUSTMENTS 36
HYDRAULIC RESERVOIR MAINTENANCE 41
HYDRAULIC FILTER MAINTENANCE 42
ELIMINATING AIR FROM THE SYSTEM 44
HYDRAULIC FITTINGS, HOSES & TUBING 45
HYDRAULIC CYLINDER MAINTENANCE 46
HYDRAULIC COLLECTOR MAINTENANCE 48
SWING MOTOR MAINTENANCE (DANFOSS) 52
SWING MOTOR GEARBOX MAINTENANCE (T1/02) 55
ELEC. SCHEMATIC - 460V 3PH 60HZ 100HP 57
ELEC. SCHEMATIC - 575V 3PH 60HZ 100HP 58
ELEC. SCHEMATIC - 380V 3PH 50HZ 125HP 59
ELECTRICAL SYSTEM MAINTENANCE 60
ELECTRIC COLLECTOR MAINTENANCE 65
AIR CONDITIONER MAINTENANCE 67
ENGINE MAINTENANCE 79
PUMP DRIVE MAINTENANCE 80
AIR CLEANER MAINTENANCE 84
TURNTABLE BEARING MAINTENANCE 89