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Berkeley S.A.E. User Manual

Berkeley S.A.E.
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OWNERS MANUAL
INSTALLATION, REPAIR, AND OPERATING INSTRUCTIONS
S.A.E. Engine-Mount
Centrifugal Pump
IMPORTANT
For best possible performance and continuous, satisfactory operation,
read these instructions before installing your new pump.
Should service be required, this manual can be a valuable guide.
It should be kept near the installation for ready reference.
Record nameplate data from pump on blank nameplate inside this
manual for future reference.
Berkeley Pumps / 293 Wright Street / Delavan, WI 53115
F00636 (Rev. 7/21/09)
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Berkeley S.A.E. Specifications

General IconGeneral
BrandBerkeley
ModelS.A.E.
CategoryWater Pump
LanguageEnglish

Summary

Safety First and General Information

Safety Alert Symbols and Signal Words

Explains the meaning of safety symbols and signal words used in the manual.

General Safety Practices and Precautions

Outlines essential safety rules for operation and work areas.

Installation: Location, Foundation, and Piping

Pump Location and Foundation Requirements

Proper placement and stable base requirements for the pump.

Piping and Connections Guidelines

Guidelines for system piping, velocity, and support.

Portable vs. Permanent Installation

Differences in placement for various installation types.

Installation: Pump and Engine Requirements

Pump Performance and NPSHA Requirements

Details on capacity, head, efficiency, and NPSHA vs NPSHR.

Engine Selection and Rotation

Selecting an engine with adequate power and correct rotation.

Matching Pump to Engine

Aligning pump with engine using SAE bracket size.

Installation: Flywheel Couplings

Flywheel Coupling Function and Selection

Transmits engine power and determines coupling size.

Industrial Overcenter Clutch Flywheels

Specifics for flywheels used with overcenter clutches.

Non-Standard Flywheel Couplings

Handling non-standard flywheels and special couplings.

Pump to Engine Assembly Procedure

Preparation for Pump and Engine Assembly

Cleaning, checking splines, lubricating, and measuring.

Coupling Installation on Flywheel

Aligning and securing the coupling to the flywheel.

Pump Mounting onto Engine

Lifting, aligning, and securing the pump to the engine.

Verify Pump Rotation

Importance of Correct Rotation

Ensures proper pump performance and prevents damage.

Methods for Checking Rotation

Verifying clockwise rotation using engine fan and pump volute.

Suction Connection Recommendations

Portable and Permanent Suction Setup

Common setup for this pump style.

Recommended Suction Piping Practices

Pipe size, slope, air tightness, NPSHA.

Suction Connection - Not Recommended

Avoid Suction Hose Collapse

Using hoses with sufficient strength to prevent collapse.

Prevent Air Pockets in Suction Line

Avoiding high spots and improper slopes in suction lines.

Avoid Valves and Unsupported Piping

Restrictions, potential air leaks, and pipe stress.

Discharge Connection Recommendations

Recommended Discharge Piping Practices

Using proper pipe size, valves, and pressure gauges.

Isolation and Priming Valves

Function of isolation and discharge priming valves.

Check Valve Type and Expansion Joints

Using non-slam check valves and expansion joints.

Discharge Connection - Not Recommended

Avoid Undersized Discharge Piping

Preventing friction loss and hydraulic shock.

Proper Pipe Support and Alignment

Avoiding unsupported pipes and flange stress.

Minimize Friction Loss in Discharge

Minimizing friction loss from fittings and turns.

Pump Priming Procedures

Priming with Suction Lift

Using hand primer, exhaust primer, or foot valve.

Priming with Flooded Suction

Filling pump with water from above.

Pump Priming and Operation

Priming Explanation and Warnings

Explains priming and warns against running dry.

Hydraulically Balanced Pump Priming

Special priming case for specific pump types.

Engine and Pump Start-Up Procedures

Procedures for starting and running the pump.

General Pump Maintenance

Lubrication Requirements and Greases

Lubrication requirements for different parts and recommended greases.

Observational Maintenance Checks

Checking for vibration, noise, and temperature.

Pump Protection for Weather

Cold and wet weather considerations.

Packing Ring Replacement

Removing Packing Rings from Stuffing Box

Steps to unfasten gland and remove rings.

Installing New Packing Rings Correctly

Staggering joints, cleaning, and seating the rings.

Impeller Removal Procedure

Removing the Pump Volute

Steps to expose the impeller.

Removing Keyed and Threaded Impellers

Methods for removing impellers.

Seal and Impeller Replacement

Stationary and Rotating Seal Replacement

Steps for replacing seals in various pump models.

B4EYQBHS Series Seal Change

Specific procedure for B4EYQBHS models.

Shaft Maintenance and Replacement

Pump Disassembly for Shaft Access

Steps to disassemble the pump for shaft access.

Shaft Installation and Bearing Repacking

Procedure for installing the shaft assembly and repacking bearings.

General Pump Care and Winterizing

Routine Maintenance and Spare Parts

Importance of schedules and recommended spare parts.

Winterizing Procedures for Storage

Procedures for storing the pump during cold periods.

Spring Start-Up After Storage

Steps for preparing the pump after storage.

Routine Inspection Checklists

Quarterly Inspection Checklist

Checklist for quarterly maintenance.

Annual Inspection Checklist

Checklist for annual maintenance.

Pump Nomenclature and Parts Ordering

Locating Nameplate Data for Parts

Locating nameplate data for ordering.

Engine Flywheel Dimension Recording Form

Form for recording engine and flywheel measurements.

S.A.E. Engine Mount Assembly Diagrams

Centrifugal Pump Components Breakdown

Diagram of parts for a centrifugal pump.

Self-Priming Centrifugal Components

Diagram of parts for a self-priming centrifugal pump.

S.A.E. Engine Mount Components Details

Exploded View of Pump Parts

Exploded view of pump parts.

Troubleshooting Pump Issues

Symptoms and Probable Causes

Chart linking symptoms to causes.

Corrective Actions for Pump Problems

Detailed corrective actions for engine, pump, and system issues.

Berkeley Limited Warranty Information

Product Warranty Periods

Duration of warranty for different product types.

Warranty Exclusions and Limitations

Conditions that void the warranty and limitations.

Purchaser's Remedy and Contact

Berkeley's obligation and customer's responsibility.

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