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Bosch rexroth BS 1 Series User Manual

Bosch rexroth BS 1 Series
40 pages
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Assembly instructions
3 842 563 815/2021-11
Replaces: 2018-08
ENGLISH
BS 1/...
Belt section
Valid for the following types:
3 842 999 898, BS 1
3 842 999 899, BS 1/T
3 842 999 900, BS 1/M
3 842 998 909, BS 1/S
BS 1/S
BS 1
BS 1/M
BS 1/T
ENGLISH

Table of Contents

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Bosch rexroth BS 1 Series Specifications

General IconGeneral
BrandBosch
Modelrexroth BS 1 Series
CategoryEngine
LanguageEnglish

Summary

About this documentation

Validity of the documentation

Defines the scope and validity of the documentation for specific product types.

Required and supplementary documentation

Lists essential and additional documents required for product operation and safety.

Safety instructions

Details the structure and importance of safety instructions within the document.

Symbols

Explains the meaning of symbols used to enhance document comprehension.

Designations

Defines the specific product designations and their meanings for clarity.

Abbreviations

Lists and defines abbreviations used throughout the documentation for better understanding.

Safety instructions

About this section

Provides an overview of the safety instructions section and its importance.

Intended use

Specifies the product's intended applications and usage guidelines.

Improper use

Describes prohibited uses and associated risks of damage or injury.

Personnel qualifications

Outlines the required qualifications and training for personnel handling the product.

General safety instructions

Provides general safety guidelines applicable during operation, transport, and maintenance.

Product-specific safety instructions

Details safety precautions specific to the product's design and functionality.

Personal protective equipment

Specifies the necessary personal protective equipment (PPE) for safe operation.

Owner responsibilities

Defines the responsibilities of the product owner regarding safety and risk assessment.

General notes on property and product damage

Scope of delivery

Condition on delivery

Describes the state of the product upon delivery and readiness for assembly.

About this product

Specifications

Details the technical specifications and intended uses of the belt section.

Using belt section BS 1/...

Explains the applications and capabilities of the BS 1 belt section.

Design of belt section BS 1/...

Describes the features and design variations of the BS 1 belt section.

Identification of the product

Explains how to identify the product using its nameplate information.

Product description

Provides a visual and descriptive overview of the belt section components.

Accessories

Lists and describes available accessories for the BS 1 belt section.

Transport and storage

Transporting the product

Provides safety guidelines and procedures for safely transporting the product.

Storing the product

Outlines the correct methods and conditions for storing the product safely.

Assembly

Unpacking

Instructions for safely removing the product from its packaging.

Installation requirements

Specifies general requirements and ambient conditions for product installation.

Installation position

Details the correct installation position for optimal performance and longevity.

Required tools

Lists the necessary tools for performing the assembly tasks.

Required accessories

Identifies the essential accessories needed for product assembly.

Symbols used

Explains the meaning of various symbols used in the assembly instructions.

Assembling the product

Step-by-step instructions for assembling the product components.

Installation between sections ST 1

Procedure for installing the belt section between ST 1 transfer system sections.

Assembly on leg sets

Instructions for assembling the belt section onto the support leg sets.

Electrical connection of the product

Detailed steps for correctly connecting the product's electrical components.

Commissioning

Initial commissioning

Guides for the initial setup and startup of the product after assembly.

Residual risks

Identifies potential residual risks and necessary precautions during operation.

Re-commissioning after a standstill

Procedures for safely recommissioning the product after a period of inactivity.

Operation

Information on operation

Provides general information and guidelines for operating the product.

Wear

Discusses component wear and factors influencing it.

Measures to reduce wear

Offers practical advice on minimizing wear and extending product life.

Loading the workpiece pallet

Guidelines for loading workpiece pallets to ensure proper operation and avoid malfunctions.

Environmental factors

Details environmental factors that may affect product performance and maintenance.

Maintenance and repair

Cleaning and care

Instructions for cleaning the product and general care guidelines.

Inspection

Procedures for inspecting the product for wear and potential issues.

Toothed belt

Specific inspection and maintenance procedures for the toothed belt.

Maintenance

General maintenance procedures and precautions.

Bearings

Information regarding the maintenance of bearings.

Gear

Information regarding the maintenance of the gear.

Motor

Maintenance and cleaning instructions for the motor.

Replacement of wear parts

Guides for replacing worn components.

BS 1/..., internal motor mounting (MA) = R / L / M, motor replacement

Procedure for replacing the motor on internal mounting configurations.

BS 1/..., internal motor mounting (MA) = R/L, gear replacement

Procedure for replacing the gear on internal mounting configurations.

BS 1/..., external motor mounting (MA) = R/L, motor replacement

Procedure for replacing the motor on external mounting configurations.

BS 1/..., external motor mounting (MA) = R/L, gear replacement

Procedure for replacing the gear on external mounting configurations.

BS 1/..., b = 160, internal motor mounting (MA) = M, toothed belt replacement

Procedure for replacing the toothed belt on specific internal mounting models.

BS 1/..., b = 160, external motor mounting (MA) = M, toothed belt replacement

Procedure for replacing the toothed belt on specific external mounting models.

Spare parts

Information on obtaining spare parts for the product.

Disassembly and replacement

Preparing the product for storage/later use

Steps for preparing the product for storage or future use.

Disposal

Upgrading and modification

Troubleshooting

Technical data

Ambient conditions

Specifies the environmental conditions for product operation and storage.

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