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BossWeld TS200 User Manual

BossWeld TS200
32 pages
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INVERTER AC/DC
TIG/STICK WELDER
MANUAL
TS200
2
YEAR
LIMITED
WARRANTY
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BossWeld TS200 Specifications

General IconGeneral
Protection ClassIP21S
Efficiency85%
Input Voltage220V
Duty Cycle60% at 200A
Welding ProcessMIG/MAG

Summary

WARRANTY

Warranty Coverage and Exclusions

Details the warranty scope, limitations, and conditions for claims.

Warranty Voiding Warning

A critical warning about actions that will void the warranty.

WARNING

Personal Protective Equipment (PPE)

Essential safety gear for welding, including helmet and gloves.

Fumes and Gases Hazards

Information on the dangers of welding fumes and necessary precautions.

MACHINE CARE / SAFETY

General Care and Safety Precautions

Keeping equipment in good condition and general user safety.

Work Area Safety and Training

Guidelines for a safe work environment and operator training.

Operational Safety and Handling

Electrical and Surface Safety

Avoiding electrical contact and safe welding surfaces.

Work Piece and Voltage Safety

Handling work pieces and managing voltage between torch/holders.

Gas Bottle Setup and Safety

Checking for Gas Leaks

Recommended procedure for detecting and preventing gas leaks.

Duty Cycle Explained

Understanding Duty Cycle Limits

How duty cycle affects welder performance and thermal overload.

Control Panel Overview

Multi-Function Control Knob Usage

How to navigate and adjust settings using the main control knob.

Control Panel Details

Welding Mode and Selection Switches

Switches for MMA/Lift/HF, AC/DC, and 2T/4T modes.

Parameter Adjustment and Indicators

Controls for selecting parameters and status indicator lights.

Control Parameter Explanations

Pulse and Timing Parameters

Details on Gas Pre-Flow, Start Current, Upslope, Peak Current, and Downslope.

Advanced Pulse and AC Settings

Explains Pulse, Base Current, Ratio, Pulse Frequency, Balance, and Crater Arc.

Pulse TIG Welding Guide

Heat Control and Burn-Through Prevention

How pulse welding improves heat management.

Achieving Clean Welds with Pulsing

Using pulsing for smooth, clean welds on thin materials.

Lift Arc Start Procedure

Step-by-Step Arc Initiation

Detailed steps for starting the arc using the Lift Arc method.

HF Arc Start Procedure

Stick/MMA Machine Setup

Stick/MMA Machine Setup Continued

Adjusting Welding Parameters

Setting amperage, Hot Start, and Arc Force using the control knob.

Electrode Size Selection

Welding Current Recommendations

TIG Weld Machine Setup

Basic Weld Cycle Explained

Core Weld Cycle Parameters

Explanation of Pre Gas, Start Current, Upslope, Peak Current, and Pulse settings.

AC/DC TIG Weld Cycle Setup

AC/DC TIG Weld Cycle Setup Continued

Tungsten Electrode Guide

Electrode Selection and Preparation

Choosing, preparing, and grinding tungsten electrodes for TIG welding.

TIG Welding Techniques

TIG Welding Gas Selection

Welding Consumables

Troubleshooting Guide

Power and Output Issues

Diagnosing and resolving problems with power indicator and output current.

Troubleshooting Guide Continued

Fusion and Penetration Issues

Resolving problems related to weld fusion and penetration depth.

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