3IMM-0017EN - Installation and Maintenance Manual Dana Incorporated
CONTENTS
1 VERSION TRACKING ....................................................................................................................... 5
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS ..................................................................... 5
2 HOW TO USE THIS MANUAL .......................................................................................................... 6
3 UNIT DESIGNATION ......................................................................................................................... 7
3.1 DETAILED UNIT DESIGNATION ........................................................................................................... 7
3.2 NAMEPLATE UNIT DESIGNATION ...................................................................................................... 8
4 PART LIST OF STANDARD TYPE GEAR UNITS ............................................................................. 9
4.1 E....00 TYPES ....................................................................................................................................... 9
4.2 E....01 TYPES ..................................................................................................................................... 10
4.3 E....02 TYPES ..................................................................................................................................... 11
4.4 E....03 TYPES ..................................................................................................................................... 12
4.5 E...04 TYPES ...................................................................................................................................... 13
4.6 E....05 TYPES ..................................................................................................................................... 14
4.7 E....08 TYPES ..................................................................................................................................... 15
4.8 ET...00 TYPES .................................................................................................................................... 16
4.9 ET...01 TYPES .................................................................................................................................... 17
4.10 ET...02 TYPES .................................................................................................................................... 18
4.11 ET....03 TYPES ................................................................................................................................... 19
4.12 ET...04 TYPES .................................................................................................................................... 20
4.13 ET...05 TYPES .................................................................................................................................... 21
4.14 ET....08 TYPES ................................................................................................................................... 22
5 SAFETY ........................................................................................................................................... 23
5.1 INTENDED USE .................................................................................................................................. 23
5.2 IMPROPER USE ................................................................................................................................. 23
5.3 SAFETY INSTRUCTIONS ................................................................................................................... 24
5.3.1 GENERAL SAFETY INSTRUCTIONS................................................................................................... 24
5.4 TIGHTENING TORQUES .................................................................................................................... 26
5.5 CASE OF FIRE .................................................................................................................................... 26
5.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT................................................... 26
5.5.2 UNSUITABLE EXTINGUISHING AGENTS........................................................................................... 26
6 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED ............. 27
6.1 TRANSPORTATION ............................................................................................................................ 27
6.2 STORAGE ........................................................................................................................................... 27
7 INSTALLING THE GEAR UNIT ....................................................................................................... 28
7.1 BEFORE YOU START ......................................................................................................................... 28
7.2 CHECK THE SHAFT DIMENSIONS TO FIT ........................................................................................ 28
7.3 CHECK THE AMBIENT TEMPERATURE ............................................................................................ 28
7.4 CHECK THE VOLTAGE SUPPLY ....................................................................................................... 29
7.5 CHECK THE MOUNTING POSITION .................................................................................................31
7.6 USE THE BREATHER PLUG .............................................................................................................. 31
7.7 CHECK THE OIL LEVEL ..................................................................................................................... 31
7.8 CHECK SHAFT ENDS AND MOUNTING FACES ............................................................................... 31
7.9 COVER ABRASIVE AMBIENT ............................................................................................................. 32
7.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......................................... 32
8 MECHANICAL INSTALLATION ...................................................................................................... 33
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER ....................................................................... 34
8.2 SHAFT TIGHTENING TORQUES ........................................................................................................ 35
8.3 ADVISED SHAFT DIMENSIONS AND ACCESSIORIES ..................................................................... 36
8.4 TORQUE ARM CONNECTION ........................................................................................................... 37
8.5 FITTING OUTPUTSHAFT ELEMENTS ................................................................................................40
8.6 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 40
8.7 FITTING COUPLINGS ........................................................................................................................ 41
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