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Brother KE-436C User Manual

Brother KE-436C
73 pages
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KE-436C
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
ELECTRONIC LOCKSTITCH PATTERN TACKER WITH STEPPING FOOT
AND PROGRAMMING FUNCTION
INSTRUCTION MANUAL

Table of Contents

Other manuals for Brother KE-436C

Questions and Answers:

Brother KE-436C Specifications

General IconGeneral
TypeElectronic Sewing Machine
Free ArmYes
NeedleHAx1
Stitch LengthUp to 5 mm
Needle ThreaderAutomatic

Summary

Safety Instructions

Safety Indications and Their Meanings

Explanation of danger, caution indications and warning symbols used in the manual and on the machine.

Environmental Requirements

Specifies environmental conditions for machine operation, including temperature, humidity, and electrical noise.

Installation Safety Precautions

Guidelines for safe installation, electrical connections, and handling the machine.

Sewing Safety Precautions

Safety measures to follow during sewing operations.

Cleaning and Maintenance Safety

Safety guidelines for cleaning and maintaining the sewing machine.

Warning Labels and Safety Devices

Warning Labels

Details of warning labels on the machine and their meanings.

Safety Devices Identification

Identification of essential safety devices attached to the machine.

Machine Parts Identification

Parts Diagram and List

Diagram and numbered list identifying all parts of the sewing machine.

Machine Specifications

Technical Details

Provides detailed technical specifications including sewing speed, dimensions, and power requirements.

Installation Guide

Power Table Installation

Instructions and dimensions for installing the power table.

Control Box Installation

Steps for mounting and securing the control box to the machine.

Rubber Cushion and Oil Pan Installation

Procedure for installing rubber cushions and the oil pan onto the work table.

Machine Head and Switching Plate Installation

Steps for mounting the machine head and installing the switching plate.

Operation Panel and Accessories Installation

Instructions for installing the operation panel, head rest, and optional liquid cooling tank.

Programmer and Ground Wire Connection

Procedure for installing the optional programmer and connecting the ground wire.

Connecting Internal Cords

Detailed instructions for connecting various cords within the machine and to the work table.

Cord Connection Details

Table detailing machine head connectors, their circuit board locations, and cord clamp usage.

Pneumatic Piping

Instructions for connecting air tubes for pneumatic components.

Air Unit and Speed Controller Adjustment

Steps for installing the air unit and adjusting the speed controller for work clamps.

Belt Cover and Foot Switch Installation

Procedure for installing the belt cover and the foot switch.

Needle Sub Plate Installation

Instructions for installing the needle sub plate and adjusting its height.

Spool Stand and Eye Guard Installation

Steps for installing the spool stand and the eye guard safety device.

Lubrication Procedures

Lubrication Points and Precautions

Guidelines for lubricating the machine, including safety measures and specific lubrication points.

Operation Panel Usage

Panel Layout and Indicators

Explanation of the operation panel, its buttons, indicators, and display screen.

Panel Controls and Functions

Detailed explanation of specific panel controls like Bobbin Thread Counter, Dial, and various switches.

Floppy Disk Compatibility

Information on compatible floppy disk types and data formats for sewing patterns.

Floppy Disk Handling and Cleaning

Instructions for inserting, ejecting, and cleaning floppy disks and the drive.

Program Read/Write and Error Clearing

Procedure for reading/writing patterns to disk and clearing machine errors.

Foot Switch and Test Switch Operation

How to operate the foot switch for work clamp control and using the TEST switch for pattern checking.

Emergency Stop and Thread Wiper Switches

Operation of the emergency stop switch and the thread wiper switch.

Adjusting Sewing Speed and Scale Settings

How to adjust sewing speed and X/Y scale settings using the operation panel.

Bobbin Thread Counter Usage

Setting and using the bobbin thread counter to prevent running out of thread.

Production Counter Functionality

How to use the production counter to track sewn pieces.

Single Split Mode Operation

Activating and using the single split mode for pattern selection.

Shifting Stitch Patterns

Procedure for moving stitch patterns up, down, left, or right.

Correct Sewing Practices

Needle and Thread Selection/Installation

Guidance on selecting the correct needle and thread, and how to install the needle.

Upper Threading and Lower Thread Winding

Detailed steps for threading the upper thread and winding the lower thread bobbin.

Bobbin Case and Thread Tension

Procedure for replacing the bobbin case and guidelines for setting thread tension.

Sewing Speed and Thread Tension Adjustment

Guide to maximum sewing speeds and adjusting lower and upper thread tension.

Thread Take-Up Adjustments

Adjusting thread take-up spring height, tension, arm thread guide, and thread take-up amount.

Sewing Operations

Starting and Performing Sewing

Precautions, steps before sewing, and the procedure for executing a sewing operation.

Sewing Operation Steps

Continuing the step-by-step guide for performing a sewing operation.

Maintenance and Inspection

Needle Check and Rotary Hook Cleaning

Procedures for checking the needle and cleaning the rotary hook assembly.

Machine Lubrication

Detailed instructions and points for lubricating the sewing machine.

Cleaning Air Vents and Draining Oil

Procedures for cleaning air inlets, air holes, and draining waste oil.

Standard Adjustments

Needle Bar Height and Lift Adjustment

Steps for adjusting the needle bar height and the needle bar lift amount.

Needle Guard, Clearance, and Thread Guide Adjustments

Adjusting the driver needle guard, needle clearance, and shuttle race thread guide.

Thread Take-Up Amount Adjustment

Procedure for adjusting the thread take-up amount (stroke) of the thread take-up lever.

Movable Knife Adjustment

Instructions for adjusting the movable knife for proper thread trimming.

Knife Replacement

Steps for replacing the movable and fixed knives, including alignment.

Knife Engagement and Work Clamp Lift

Adjusting the engagement of cutting knives and the work clamp lift amount.

Work Clamp Adjustment and Lift Settings

Procedures for adjusting the work clamp position and changing its lift amount.

Work Clamp Interchangeability and Needle Stop

Information on interchanging work clamps and adjusting the needle up stop position.

Thread Wiper and Air Pressure Adjustment

Adjusting the thread wiper position and setting the air pressure for pneumatic systems.

Sensor and DIP Switch Input Check

Checking input sensors and the operation of DIP switches on the control panel.

Input Voltage Check and Memory Clear

Procedure for checking input voltage and clearing all memory settings.

DIP Switch Settings

Panel DIP Switch Functions

Explanation of the functions for DIP switches on the operation panel.

Control Box DIP Switch Functions

Details on the functions of DIP switches located inside the control box.

Memory Switch Functions

Changing Special Functions

How to change special functions by modifying memory switch settings on the operation panel.

Memory Switch Functions (00-0F)

Detailed list and description of memory switch functions from 00 to 0F.

Memory Switch Functions (20-2F)

Detailed list and description of memory switch functions from 20 to 2F.

Memory Switch Functions (30-3F)

Detailed list and description of memory switch functions from 30 to 3F.

Work Clamp Mode Settings

Setting Work Clamp Modes

Configuring work clamp modes using DIP switches and memory switch memo-3b.

Light Work Clamp Operation

Detailed explanation and hose connection diagrams for light work clamp operation.

Troubleshooting: Error Codes

Error Code Reference

A table listing error codes, their causes, and recommended remedies.

Additional Error Codes

Continuation of the error code list, including causes and remedies for further troubleshooting.

Gauge Parts List

Parts by Specification

List of standard gauge parts categorized by material specifications (medium, heavy, extra heavy).

Thread Guides and Needle Assemblies

Details on thread guides, needle assemblies, needles, work clamps, and feed plates by specification.

Work Clamp and Feed Plate Details

Specific details on work clamp and feed plate part numbers and dimensions for different configurations.

Troubleshooting Common Problems

Work Clamp and Threading Issues

Solutions for common problems related to work clamp operation and thread winding.

Thread Breaks and Skipped Stitches

Troubleshooting steps for thread breaks, skipped stitches, and needle breakage issues.

Advanced Troubleshooting

Solutions for advanced issues like thread trimming, seam finish, and machine operation errors.

Optional Parts

Available Optional Components

Description of various optional parts available for the sewing machine.

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